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Wind Screen

Body and Frame › Interior Moulding / Trim
Unified entry — merged from multiple cross-listed pages in the original manual.
Procedures
Wind Deflector - Removal5 steps
Fig. 1
Fig. 1
Fig. 2
Fig. 2
  1. Open the front of the roof enough to clear the wind deflector assembly (2).
  2. Remove the center support screw.
  3. Using an offset screwdriver, remove the two inner screws (1).
  4. Remove the outer screws (3).
  5. Lift the front of the wind deflector assembly up and separate from the rail (3).
Wind Deflector - Installation4 steps
Fig. 1
Fig. 1
Fig. 2
Fig. 2
  1. Install the wind deflector onto the rail (3) with the tab (1) above the rail (3) and the tab (2) below the rail (3).
  2. Install the four screws (3).
  3. Using an offset screwdriver, install the two inner screws (1).
  4. Install the center support screw.
Wind Deflector - Removal5 steps
Fig. 1
Fig. 1
Fig. 2
Fig. 2
  1. Open the front of the roof enough to clear the wind deflector assembly (2).
  2. Remove the center support screw.
  3. Using an offset screwdriver, remove the two inner screws (1).
  4. Remove the outer screws (3).
  5. Lift the front of the wind deflector assembly up and separate from the rail (3).
Wind Deflector - Installation4 steps
Fig. 1
Fig. 1
Fig. 2
Fig. 2
  1. Install the wind deflector onto the rail (3) with the tab (1) above the rail (3) and the tab (2) below the rail (3).
  2. Install the four screws (3).
  3. Using an offset screwdriver, install the two inner screws (1).
  4. Install the center support screw.
Factory service manual
From the 2008 KK factory manual — descriptions, specs, torque & procedures for this part.
GLASS - WINDSHIELD
1. Before proceeding with the following repair procedure, review all warnings and cautions. See
GLASS - WINDSHIELD📷 5
WARNING: Review all warnings and cautions in this procedure before preceding with

Installation

CAUTION: Open a window before installing windshield. This will avoid pressurizing
the passenger compartment. If a door or swing gate flip-up glass is slammed before urethane is cured, water leaks can result.
CAUTION: Protect all painted and trimmed surfaces from coming in contact with urethane or primers.
The windshield fence should be cleaned of old urethane bonding material. Support spacers should be cleaned and properly installed on weld studs or repair screws at bottom of windshield opening.
1
Place replacement windshield into windshield opening. Position glass in the center of the opening against
the support spacers. Mark the glass at the support spacers with a grease pencil or masking tape and ink pen to use as a reference for installation. Remove replacement windshield from windshield opening.
2
Position the windshield inside up on a suitable work surface with two padded, wood 10 cm by 10 cm by
50 cm (4 in. by 4 in. by 20 in.) blocks, placed parallel 75 cm (2.5 ft.) apart.
3
Clean inside of windshield with Mopar® Glass Cleaner and lint-free cloth.
4
Apply clear glass primer 25 mm (1 in.) wide around edge of windshield. Wipe with clean/dry lint-free
cloth.
5
Apply black-out primer 15 mm (.75 in.) wide on top and sides of windshield and 25 mm (1 in.) on bottom
of windshield. Allow at least three minutes drying time.
6
Position adhesive backed spacers at the edge of the windshield opening.
7
Align the dot on the upper molding to the tick mark in the center of the glass and install upper molding
onto windshield.
8
Apply a 10 mm (0.4 in.) bead of urethane around perimeter of windshield along the inside of the
moldings. Apply two beads along the bottom edge.
9
Apply fence primer around the perimeter of the windshield opening fence. Allow at least 18 minutes
drying time.
10
With aid of a helper, position windshield over windshield opening. Align reference marks at bottom of
windshield to support spacers.
11
Slowly lower windshield glass to windshield opening fence. Guide top molding into proper position if
necessary. Push windshield inward to fence spacers at bottom and until top molding is flush to roof line.
12
Clean excess urethane from exterior with Mopar® Super Clean or equivalent.
13
Install the windshield A-pillar molding (2) and clips (3) to the windshield A-pillar.
14
Install the push pin (1).
15
Position the cowl grille (1) and engage the clips to the bottom of the windshield.
16
Install the four push pins (2) through the cowl grille (1) and into the body (4).
17
Install the hood seal (3).
18
Install the wiper arms, refer to INSTALLATION .
19
Install inside rear view mirror, see INSTALLATION.
20
After urethane has cured, water test windshield to verify repair.
SUNROOF
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