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Frames & Bumpers

Factory FSM ยท 5 topics
WARNING - USE OF HEAT DURING REPAIR
WARNING: Chrysler Group engineering's position on the use of heat during collision repair is as follows:
Any body panel or frame component damaged which is to be repaired and reused, must be repaired using the "cold straightening" method. No heat may be used during the straightening process. During rough straightening prior to panel replacement, damaged panels or frame components may be heated to assist in body/frame realignment. The application of heat must be constrained to the parts which will be replaced and not allowed to affect any other components.
This "no heat" recommendation is due to the extensive use of high strength and advanced high strength steels in Chrysler Group products. High-strength materials can be substantially and negatively affected from heat input which will not be obviously known to the repairer or consumer.
Ignoring these recommendations may lead to serious compromises in the ability to protect occupants in a future collision event, reduce the engineered qualities and attributes, or decrease the durability and reliability of the vehicle.
Failure to follow these instructions may result in serious or fatal injury.
This statement supersedes any previously released information by the Chrysler Group.
SPECIFICATION - FRAME DIMENSIONS๐Ÿ“ท 1
Frame dimensions are listed in metric scale. All dimensions are from center to center of Principal Locating Point (PLP), or from center to center of PLP and fastener location.
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VEHICLE PREPARATION๐Ÿ“ท 1
Position the vehicle on a level work surface. Using screw or bottle jacks, adjust the vehicle PLP heights to the specified dimension above a level work surface. Vertical dimensions can be taken from the work surface to the locations indicated were applicable.
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DIMENSION ILLUSTRATIONS๐Ÿ“ท 1
NOTE: All measurements are in MM.
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SPECIFICATION - TORQUE๐Ÿ“ท 1
DESCRIPTIONN.mFt. Lbs.In. Lbs.
Engine cradle crossmember front mounting bolts12290-
Engine cradle crossmember rear mounting bolts11585-
Engine mount through bolts/nuts8865-
Front skid plate bolts6145-
Front tow hook nuts/bolt6145-
Rear crossmember bolts4735-
Rear tow hook bolts8865-
Trailer hitch bolts9570-
Trailer tow connector bolts4-35
Transfer case skid plate bolts3425-
Transmission mount through bolt/nut8865-
Transmission skid plate bolts2720-
CROSSMEMBER - FRONT SUSPENSION
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