Lubrication & Maintenance

INTERNATIONAL SYMBOLS📷 1

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INTERNATIONAL SYMBOLS📷 1

DaimlerChrysler Corporation uses international symbols to identify engine compartment lubricant and fluid inspection and fill locations. See Fig. 1.

PARTS & LUBRICANT RECOMMENDATION

FLUID TYPES📷 1

When service is required, Chrysler recommends that only Mopar® brand parts, lubricants and chemicals be used. Mopar® provides the best engineered products for servicing Chrysler vehicles.

Only lubricants bearing designations defined by the following organization should be used to service a Chrysler

vehicle:

Society of Automotive Engineers (SAE) American Petroleum Institute (API). See Fig. 2. National Lubricating Grease Institute (NLGI) European Automobile Manufacturers Association (ACEA)

API QUALITY CLASSIFICATION📷 1

This symbol on the front of an oil container means that the oil has been certified by the American Petroleum Institute (API) to meet all the lubrication requirements specified by Chrysler.

GEAR LUBRICANTS📷 1

SAE ratings also apply to multigrade gear lubricants. In addition, API classification defines the lubricant's usage, such as API GL-5 and SAE 75W-90.

CHASSIS📷 1

Component Fluid, Lubricant, or Genuine Part Steering Gear & Linkage, Ball Mopar® Multi-Purpose Lubricant NLGI Grade 2 EP, GC-LB Joints, Prop Shafts & Yokes, Wheel Bearings

BODY

Component Fluid, Lubricant, and Genuine Part Hinges: Door & Hood Mopar® Engine Oil Swing Gate Mopar® Multi-Purpose Lube NLGI Grade 2 EP, GC-LB Latches: Door, Hood/Safety Mopar® Multi-Purpose Lube NLGI Grade 2 EP, GC-LB Catch, Swing Gate

Seat Regulator & Track        Mopar® Multi-Purpose Lube NLGI Grade 2 EP, GC-LB
Lock Cylinders                Mopar® Lock Cylinder Lube

FLUID TYPES

FLUID ADDITIVES

DaimlerChrysler strongly recommends against the addition of any fluids to the transmission, other than those automatic transmission fluids listed above. Exceptions to this policy are the use of special dyes to aid in detecting fluid leaks.

Various "special" additives and supplements exist that claim to improve shift feel and/or quality. These additives and others also claim to improve converter clutch operation and inhibit overheating, oxidation, varnish, and sludge. These claims have not been supported to the satisfaction of DaimlerChrysler and these additives must not be used. The use of transmission "sealers" should also be avoided, since they may adversely affect the integrity of transmission seals.

API SERVICE GRADE CERTIFIED📷 1

Use an engine oil that is API Certified. MOPAR® provides engine oils, that meet or exceed this requirement.

SAE VISCOSITY📷 1

An SAE viscosity grade is used to specify the viscosity of engine oil. Use only engine oils with multiple viscosities. These are specified with a dual SAE viscosity grade which indicates the cold-to-hot temperature viscosity range. Select an engine oil that is best suited to your particular temperature range. Refer to your engine oil filler cap for the recommended engine oil viscosity for your vehicle.

Engine Oil Viscosity (2.8L Diesel Engines)

For vehicles equipped with a Diesel Particulate Filter (DPF), use ESP fully synthetic, low ash oil that meets DaimlerChrysler Material Standard MS-11106 must be used.

For vehicles not equipped with a DPF, use ESP fully synthetic oil that meets DaimlerChrysler Material Standard MS-10725 may be used.

ACEA Categories

For countries that use the ACEA European Oil Categories for Service Fill Oils, use engine oils that meet the requirements of ACEA A1/B1, A2/B2, or A3/B3.

ENERGY CONSERVING OIL

An Energy Conserving type oil is recommended for gasoline engines. The designation of ENERGY CONSERVING is located on the label of an engine oil container.

CONTAINER IDENTIFICATION

Standard engine oil identification notations have been adopted to aid in the proper selection of engine oil. The identifying notations are located on the front label of engine oil plastic bottles and the top of engine oil cans.

This symbol means that the oil has been certified by the American Petroleum Institute (API). DaimlerChrysler only recommends API Certified engine oils. Use Mopar® engine oil or equivalent.

MANUAL TRANSMISSION

NOTE: DaimlerChrysler recommends using Mopar® lubricants or lubricants of equal quality.

NSG370 - Mopar® Manual Transmission Lubricant MS-9224

ENGINE - EXCEPT EXPORT

Component              Fluids, Lubricants and Genuine Parts
Engine Coolant         Mopar® Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT

(Hybrid Organic Additive Technology) or equivalent.

Engine Oil Use API Certified SAE 5W-20 Engine Oil meeting the requirements of DaimlerChrysler Material Standard MS-6395. Refer to the engine oil fill cap for correct SAE grade.

Engine Oil Filter              Mopar ® Engine Oil Filter, P/N 5281090 or equivalent.
Spark Plugs                    ZFR6F-11 (Gap .043 in [1.1 mm])
Fuel Selection                 87 Octane, (R+M)/2 Method

ENGINE - EXPORT

Component                       Fluids, Lubricants, and Genuine Parts
Engine Coolant                  Mopar ® Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT

(Hybrid Organic Additive Technology) Engine Oil (Gasoline Engines) - Use API Certified SAE 5W-20 engine oil, meeting the requirements of Non ACEA Categories DaimlerChrysler Material Standard MS-6395. Refer to your engine oil filler cap for correct SAE grade. SAE 5W-30 engine oil approved to MB 229.31 or MB 229.51 may be used when SAE 5W-20 engine oil is not available. For countries that use the ACEA European Oil Categories for Service Fill Oils, use engine oils meeting the requirements of ACEA C3, and Engine Oil (Gasoline Engines) - approved to MB 229.31 or MB 229.51. SAE 5W-30 engine oil approved ACEA Categories to MB 229.31 or MB 229.51 may be used when SAE 5W-20 engine oil is not available. Use SAE 0W-40 diesel engine oils confirming to API Quality CI-4 or

Engine Oil - Diesel (without    CJ-4. For countries that use the ACEA European Oil Categories for
Particulate Filter)             Service Fill Oils, use engine oils meeting the requirements of ACEA C3

and approved to MB 229.31 or MB 229.51. Use SAE 5W-30 diesel engine oils conforming to API Quality CI-4 or

Engine Oil - Diesel (with       CJ-4. For countries that use the ACEA European Oil Categories for
Particulate Filter)             Service Fill Oils, use engine oils meeting the requirements of ACEA C3

(LOW ASH) and approved to MB 229.31 or MB 229.51. Spark Plugs (3.7 Liter Engine) ZFR6F-11 (Gap .043 in [1.1 mm]) Engine Oil Filter (3.7 Liter Mopar ® 5281090 or equivalent. Engine) Engine Oil Filter (2.8 Liter Mopar ® Oil Filter (P/N 5003558AA) Diesel Engine) Fuel Selection (3.7 Liter 91 Octane Engine) Fuel Selection (Diesel Engine) 50 Cetane or higher (Less than 15 ppm Sulfur).

CHASSIS

Component                         Fluids, Lubricants and Genuine Parts.
Automatic Transmission            Mopar ® ATF+4, Automatic Transmission Fluid.

Mopar ® Manual Transmission Lubricant or equivalent (meeting the Manual Transmission requirements of DaimlerChrysler Material Standard MS-9224) Transfer Case Mopar ® ATF+4, Automatic Transmission Fluid.

Brake Master Cylinder/Manual        Mopar ® DOT 3 Brake Fluid, SAE J1703 should be used. If DOT 3,
Transmission Clutch System          SAE J1703 brake fluid is not available, then DOT 4 is acceptable. Use

only recommended brake fluids. Power Steering Reservoir Mopar ® ATF+4, Automatic Transmission Fluid.

AXLES

- - U.S. Metric Front Axle

SAE 80W-

Multipurpose 186 FIA (Model 30) Type, GL-5 2.6 Pints 1.24 Liters Gear Lubricant or equivalent. Rear Axle

SAE 75W-

Synthetic 8 1/4 4.4 Pints 2.08 Liters Gear Lubricant or equivalent.

CAPACITIES

-	U.S.	Metric
Fuel (Approximate)	-	-
3.7/4.0 Liter Engine	19.5 Gallons	73.8 Liters
2.8 Liter Diesel Engine	18.5 Gallons	70 Liters
Engine Oil with Filter	-	-
3.7 Liter Engine (SAE 5W-20, API Certified Engine Oil)	5 Quarts	4.7 Liters
4.0 Liter Engine (SAE 10W-30, API Certified Engine Oil)	5.5 Quarts	5.2 Liters
2.8 Liter Diesel Engine	7 Quarts	6.6 Liters
Cooling System *	-	-
3.7 Liter Engine (Mopar ® Antifreeze/Engine Coolant 5	14 Quarts	13.2 Liters

Year/100,000 Mile Formula) 4.0 Liter Engine (Mopar ® Antifreeze/Engine Coolant 5 14 Quarts 13.2 Liters Year/100,000 Mile Formula) 2.8 Liter Diesel Engine (Mopar ® Antifreeze/Engine 11.8 Quarts 11.1 Liters Coolant 5 Year/100,000 Mile Formula or equivalent). * Includes heater and coolant recovery bottle filled to MAX level.

MANUAL TRANSMISSION

NSG370 (Approximate dry fill or fill to bottom edge of the 3.17 Pints 1.5 Liters fill plug hole.) *Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure.

MAINTENANCE SCHEDULES

MAINTENANCE SCHEDULES - GAS

The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance.

On Electronic Vehicle Information Center (EVIC) equipped vehicles, "Oil Change Required" will be displayed in the EVIC and a single chime will sound, indicating that an oil change is necessary.

On Non-EVIC equipped vehicles, "Change Oil" will flash in the instrument cluster odometer and a single chime will sound, indicating that an oil change is necessary.

Based on engine operation conditions the oil change indicator message will illuminate, this means that service is required for your vehicle. Have your vehicle serviced as soon as possible, within the next 500 mi (805 km).

NOTE: The oil change indicator message will not monitor the time since the last oil change. Change your vehicles oil if it has been six months since your last oil change even if the oil change indicator message is NOT illuminated. Change your engine oil more often if you drive your vehicle off-road for an extended period of time.

Under no circumstances should oil change intervals exceed 6,000 mi (10 000 km) or 6 months, whichever comes first.

Your authorized dealer will reset the oil change indicator message after completing the scheduled oil change. If a scheduled oil change is performed by someone other than your authorized dealer, the message can be reset by referring to CHANGE OIL INDICATOR .

At Each Stop for Fuel

 Check the engine oil level about five minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark.  Check the windshield washer solvent and add if required.

Once a Month

 Check tire pressure and look for unusual wear or damage.  Inspect the battery and clean and tighten the terminals as required.

 Check the fluid levels of coolant reservoir, brake master cylinder, and power steering, and add as needed.

 Check all lights and other electrical items for correct operation.

At Each Oil Change

 Change the engine oil filter.  Inspect the brake hoses and lines.

 Check the manual transmission fluid level.

 Check the coolant level, hoses, and clamps.

CAUTION: Failure to perform the required maintenance items may result in damage to the vehicle.

REQUIRED MAINTENANCE INTERVALS

- Perform Maintenance Every

(Where time and mileage are listed, follow the interval that occurs first.)

Maintenance Items	Miles	Kilometers	or Months
Change the engine oil and engine oil filter.	6,000	10 000	6
Rotate the tires.	6,000	10 000	6

If using your vehicle in dusty or off-road conditions, inspect the engine air cleaner 12,000 20 000 12 filter, and replace if necessary.

Inspect the brake linings, and replace if 12,000 20 000 12 necessary. Replace the air conditioning air filter (if 12,000 20 000 12 equipped). Inspect the front and rear axle lubricant. Change the lubricant if using your vehicle for police, taxi, 18,000 30 000 18 fleet, off-road, or frequent trailer towing. Inspect the CV Joints. Perform the first inspection at 12,000 mi (20 000 km) or 12 24,000 40 000 24 months. Inspect the exhaust system. Perform the first inspection at 12,000 mi (20 000 km) or 12 24,000 40 000 24 months. Inspect the front suspension, tie rod ends and 24,000 40 000 24 boot seals, and replace if necessary. Replace the engine air cleaner filter. 30,000 50 000 30 Change the manual transmission fluid if using your vehicle for any of the following: trailer towing, snow plowing, heavy loading, taxi, police, delivery service (commercial service), 30,000 50 000 30 off-road, desert operation, or more then 50% of your driving is at sustained high speeds during hot weather, above 90°F (32°C).

Inspect the transfer case fluid.	30,000	50 000	30
Replace the spark plugs.	30,000	50 000	30

Change the automatic transmission fluid and filter if using your vehicle for police, taxi, fleet, 60,000 100 000 60 off-road, or frequent trailer towing. Change the transfer case fluid if using your vehicle for any of the following: police, taxi, 60,000 100 000 60 fleet, off-road, or frequent trailer towing. Inspect and replace the PCV valve if 90,000 150 000 90 necessary. Flush and replace the engine coolant. 102,000 170 000 60 Change the automatic transmission fluid and 120,000 200 000 120 filter. Replace the accessory drive belt(s). 120,000 200 000 120

WARNING: You can be badly injured working on or around a motor vehicle. Do only that service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.

MAINTENANCE SCHEDULES - EXPORT - GAS

There are two maintenance schedules that show the required service for your vehicle.

First is Schedule "A" . It is for vehicles that are not operated under any of the conditions listed under Schedule "B."

Second is Schedule "B" . It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule.

 Day or night temperatures are below 0°C (32°F).  Stop and go driving.

 Extensive engine idling.

 Driving in dusty conditions.

 Short trips of less than 16.2 km (10 miles).

 More than 50% of your driving is at sustained high speeds during hot weather, above 32°C (90°F).

 Trailer towing.

 Taxi, police, or delivery service (commercial service).

 Off-road or desert driving.

NOTE: Most vehicles are operated under the conditions listed for Schedule "B."

Use the schedule that best describes your driving conditions. Where time and mileage are listed, follow the interval that occurs first.

CAUTION: Failure to perform the required maintenance items may result in damage to the vehicle.

At Each Stop for Fuel

 Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark.  Check the windshield washer solvent, add as required.

Once a Month

 Check the tire pressure and look for unusual wear or damage.  Inspect the battery, and clean and tighten the terminals as required.

 Check the fluid levels of the coolant reservoir, brake master cylinder, and transmission, and add as needed.  Check all lights and all other electrical items for correct operation.

At Each Oil Change

 Change the engine oil filter.  Inspect the exhaust system.

 Inspect brake hoses.

 Inspect the CV joints (If equipped) and front suspension components.

 Check the coolant level, hoses, and clamps.

 After completion of off-road operation, the underside of the vehicle should be thoroughly inspected. Examine threaded fasteners for looseness.

Schedule "A"

Kilometers	12 000	24 000	36 000	48 000
(Miles)	(7,500)	(15,000)	(22,500)	(30,000)
[Months]	[6]	[12]	[18]	[24]
Change the engine oil and engine oil filter.	X	X	X	X
Rotate the tires.	X	X	X	X
Inspect the engine air filter element, and	-	-	-	X

replace if necessary.

Replace the spark plugs (3.7L Only).	-	-	-	X
Inspect the brake linings.	-	-	X	-

Inspect the manual transmission fluid, add as

X X X X

necessary (3.7L Only). Inspect the transfer case fluid, add as necessary. - - - X

Kilometers	60 000	72 000	84 000	96 000
(Miles)	(37,500)	(45,000)	(52,500)	(60,000)
[Months]	[30]	[36]	[42]	[48]
Change the engine oil and engine oil filter.	X	X	X	X
Rotate the tires.	X	X	X	X

Inspect the engine air filter element, and - - - X replace if necessary. Inspect the PCV Valve, and replace if - - - X necessary.<--

Replace the spark plugs (3.7L Only).	-	-	-	X
Inspect the brake linings.	-	X	-	-
Inspect the drive belt, and replace as needed.	-	-	-	X

Flush and replace the engine coolant/anti-freeze. Where both time and mileage are indicated, follow - - - X the interval which occurs first. Inspect the manual transmission fluid, add as

X X X X

necessary (3.7L Only). Inspect transfer case fluid, add as necessary. - - - X

Kilometers	108 000	120 000	132 000	144 000
(Miles)	(67,500)	(75,000)	(82,500)	(90,000)
[Months]	[54]	[60]	[66]	[72]
Change the engine oil and engine oil filter.	X	X	X	X
Rotate the tires.	X	X	X	X
Inspect the engine air filter element, and	-	-	-

X replace if necessary. Inspect the PCV Valve, and replace if - - - X necessary.<--

Replace the spark plugs (3.7L Only).	-	-	-	X
Inspect the brake linings.	X	-	-	X
Inspect the drive belt, and replace as needed. Not X	-	X

- required if previously replaced (3.7L Only). Inspect the drive belt, and replace as needed. Not - X - X required if previously replaced (4.0L Only). Inspect the manual transmission fluid, add as

X X X X

necessary (3.7L Only). Inspect transfer case fluid, add as necessary. - - - X Flush and replace the engine coolant/anti-freeze. Where both time and mileage are indicated, follow - X - - the interval which occurs first.

Kilometers	156 000	168 000	180 000	192 000
(Miles)	(97,500)	(105,000)	(112,500)	(120,000)
[Months]	[78]	[84]	[90]	[96]
Change the engine oil and engine oil filter.	X	X	X	X
Rotate the tires.	X	X	X	X
Inspect the engine air filter element, and	-	-
-	X

replace if necessary.

Inspect the PCV Valve, and replace if            -            -
                                                                                 -                  X

necessary.<--

Replace the spark plugs (3.7L Only).	-	-	-	X
Replace the spark plugs (4.0L Only).	X	-	-	-

Inspect the timing belt, replace if necessary - X - - (4.0L Only). Inspect the brake linings. - - X - Inspect the drive belt, and replace as needed. Not required if previously replaced (3.7L X - - X Only).

Inspect the drive belt, and replace as needed.	-	X
Not required if previously replaced (4.0L	-	X

Only). Flush and replace the engine coolant/anti-freeze X - - -

if not done at 60 months. Inspect the manual transmission fluid, add as

X X X X

necessary (3.7L Only). Drain and refill the transfer case fluid. - - - X

Inspection and service should be performed anytime a malfunction is observed or suspected. Retain all receipts.

<-- This maintenance is recommended by the manufacturer to the owner, but it is not required to maintain emissions warranty.

Schedule "B"

Follow schedule "B" if you usually operate your vehicle under one or more of the following conditions.

 Day or night temperatures are below 0°C (32°F).  Stop and go driving.

 Extensive engine idling.

 Driving in dusty conditions.

 Short trips of less than 16.2 km (10 miles).

 More than 50% of your driving is at sustained high speeds during hot weather, above 32°C (90°F).

 Trailer towing.

 Taxi, police, or delivery service (commercial service).

 Off-road or desert driving.

Kilometers	5 000	10 000	14 000	19 000	24 000
(Miles)	(3,000)	(6,000)	(9,000)	(12,000)	(15,000)
Change the engine oil and engine oil filter, X	X	X	X	X

if not replaced at 3 months.

Rotate the tires.	-	X	-	X	-
Inspect the engine air filter element,	-	-	-	-	X

replace if necessary. Inspect the brake linings. - - - X - Inspect the manual transmission fluid, add

X X X X X

as necessary (3.7L Only). Drain and refill the front and rear axle fluid. - - - - X Inspect the transfer case fluid, add if - - - - X necessary.

Kilometers	29 000	34 000	38 000	43 000	48 000
(Miles)	(18,000)	(21,000)	(24,000)	(27,000)	(30,000)
Change the engine oil and engine oil	X	X	X	X	X

filter, if not replaced at 3 months. Rotate the tires. X - X - X

Inspect the engine air filter element, - - - - X replace if necessary. Inspect the PCV Valve, and replace if - - - - X necessary.<--

Replace the spark plugs (3.7L Only). -	-	-	-	X
Inspect the brake linings.	-	-	X	-	-

Inspect the manual transmission fluid, add

X X X X X

as necessary (3.7L Only). Drain and refill the front and rear axle - - - - X fluid. Inspect the transfer case fluid, add if - - - - X necessary.

Kilometers	53 000	58 000	62 000	67 000	72 000
(Miles)	(33,000)	(36,000)	(39,000)	(42,000)	(45,000)
Change the engine oil and engine oil	X	X	X	X	X

filter, if not replaced at 3 months.

Rotate the tires.	-	X	-	X	-
Inspect the engine air filter element,	-	-	-	-	X

replace if necessary. Inspect the drive belt, and replace as - - - - X needed. Inspect the brake linings. - X - - - Inspect the manual transmission fluid, add

X X X X X

as necessary (3.7L Only). Drain and refill the front and rear axle - - - - X fluid. Inspect the transfer case fluid, add if - - - - X necessary.

Kilometers	77 000	82 000	86 000	91 000	96 000
(Miles)	(48,000)	(51,000)	(54,000)	(57,000)	(60,000)
Change the engine oil and engine oil	X	X	X	X	X

filter, if not replaced at 3 months.

Rotate the tires.	X	-	X	-	X
Inspect the engine air filter element,	-	-	-	-	X

replace if necessary. Inspect the PCV Valve, and replace if - - - - X necessary.<-- Replace the spark plugs (3.7L Only). - - - - X Inspect the drive belt, and replace as needed. Not required if belt was - - - - X previously.

Inspect the brake linings. X - - - X Inspect manual transmission fluid, add as

X X X X X

necessary (3.7L Only). Drain and refill the automatic transmission fluid. Replace main sump - - - - X filter and spin-on cooler return filter (if equipped).! Drain and refill the front and rear axle - - - - X fluid.

Drain and refill the transfer case fluid.	-	-	-	-	X
Flush and replace the engine coolant/anti-	X
-	-	-	-

freeze.

Kilometers	101 000	106 000	110 000	115 000	120 000
(Miles)	(63,000)	(66,000)	(69,000)	(72,000)	(75,000)
Change the engine oil and engine oil	X	X	X	X	X

filter, if not replaced at 3 months.

Rotate the tires.	-	X	-	X	-
Inspect the engine air filter element,	-	-	-	-	X

replace if necessary. Inspect the drive belt, and replace as needed. Not required if belt was - - - - X previously replaced. Inspect the brake linings. - - - X - Inspect manual transmission fluid, add as

X X X X X

necessary (3.7L Only). Inspect the transfer case fluid, add if - - - - X necessary. Drain and refill the front and rear axle - - - - X fluid.

Kilometers	125 000	130 000	134 000	139 000	144 000
(Miles)	(78,000)	(81,000)	(84,000)	(87,000)	(90,000)
Change the engine oil and engine oil	X	X	X	X	X

filter, if not replaced at 3 months.

Rotate the tires.	X	-	X	-	X
Inspect the engine air filter element,	-	-	-	-	X

replace if necessary. Inspect the PCV Valve, and replace if - - - - X necessary.<-- Replace the spark plugs (3.7L Only). - - - - X Inspect the drive belt, and replace as needed. Not required if belt was - - - - X previously replaced.

Inspect the brake linings.	-	-	X	-	-
Drain and refill the front and rear axle	-	-	-	-	X

fluid. Inspect the manual transmission fluid, add

X X X X X

as necessary (3.7L Only). Inspect the transfer case fluid, add if - - - - X necessary.

Kilometers	149 000	154 000	158 000	163 000	168 000
(Miles)	(93,000)	(96,000)	(99,000)	(102,000)	(105,000)
Change the engine oil and engine oil	X	X	X	X	X

filter, if not replaced at 3 months.

Rotate the tires.	-	X	-	X	-
Inspect the engine air filter element, -	-	-	-	X

replace if necessary. Replace the spark plugs (4.0L Only). - - X - - Inspect the timing belt, replace if - - - X - necessary (4.0L Only). Inspect the drive belt, and replace as needed. Not required if belt was - - - - X previously replaced. Inspect the brake linings. - X - - - Inspect the manual transmission fluid,

X X X X X

add as necessary (3.7L Only). Drain and refill the front and rear axle - - - - X fluid. Inspect the transfer case fluid, add if - - - - X necessary. Flush and replace the engine - - - X - coolant/anti-freeze, if not done at 60,000 miles (96 000 km).

Kilometers	173 000	178 000	182 000	187 000	192 000
(Miles)	(108,000)	(111,000) (114,000) (117,000) (120,000)
Change the engine oil and engine oil X	X	X	X	X

filter, if not replaced at 3 months.

Rotate the tires.	X	-	X	-	X
Inspect the engine air filter element, -	-	-	-	X

replace if necessary. Inspect the PCV Valve, and replace - - - - X if necessary.<-- Replace the spark plugs (3.7L - - - - X Only). Inspect the drive belt, and replace as

needed. Not required if belt was - - - - X previously replaced.

Inspect the brake linings.	X	-	-	-	X
Drain and refill the front and rear axle -	-	-	-	X

fluid. Inspect the manual transmission fluid,

X X X X X

add as necessary (3.7L Only). Drain and refill the automatic - - - - X transmission fluid. Replace main sump filter and spin-on cooler return filter (if equipped).!

Drain and refill the transfer case fluid. -	-	-	-	X
Flush and replace the engine	X
coolant/anti-freeze, if not replaced at -	-	-	-

102,000 miles (163 000 km).

Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all receipts.

! Applies only if vehicle is used for frequent trailer towing or fleet/commercial service.

<-- This maintenance is recommended by the manufacturer to the owner, but is not required to maintain emissions warranty.

MAINTENANCE SCHEDULES - EXPORT DIESEL

There are two maintenance schedules that show the required service for your vehicle.

First is Schedule "A" . It is for vehicles that are not operated under any of the conditions listed under Schedule "B".

Second is Schedule "B" . It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule.

 Day or night temperatures are below 0°C (32°F).  Stop and go driving.

 Extensive engine idling.

 Driving in dusty conditions.

 Short trips of less than 16.2 km (10 miles).

 More than 50% of your driving is at sustained high speeds during hot weather, above 32°C (90°F).

 Trailer towing.

 Taxi, police, or delivery service (commercial service).

 Off-road or desert driving.

NOTE: Most vehicles are operated under the conditions listed for Schedule "B".

Use the schedule that best describes your driving conditions. Where time and mileage are listed, follow the interval that occurs first.

CAUTION: Failure to perform the required maintenance items may result in damage to the vehicle.

At Each Stop for Fuel

Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark. Check the windshield washer solvent and add if required.

Once a Month

Check the tire pressure and look for unusual wear or damage. Inspect the battery and clean and tighten the terminals as required. Check the fluid levels of coolant reservoir, brake master cylinder, power steering and transmission and add as needed. Check all lights and all other electrical items for correct operation.

At Each Oil Change

Change the engine oil filter. Inspect the exhaust system. Inspect brake hoses. Check the engine coolant/anti-freeze level, hoses, and clamps. Inspect engine accessory drive belts. Replace as necessary. Inspect for the presence of water in the fuel filter/water separator unit.

Schedule "A"

Kilometers	20 000	40 000	60 000	80 000	100 000
(Miles)	(12,500)	(25,000)	(37,500)	(50,000)	(62,500)
Change the engine oil and engine oil filter.	X	X	X	X	X
Inspect the engine air filter element.	X	-	X	-

X Replace as necessary.

Replace the engine air filter element.	-	X	-	X	-
Replace the fuel filter/water separator unit.	-	X	-	X	-
Replace the engine accessory drive belt.	-	-	-	-	X
Inspect the brake linings.	-	X	-	X	-

Inspect the manual transmission fluid, add if - X - X - necessary. Inspect the transfer case fluid, add if - - - X - necessary.

Kilometers	120 000	140 000	160 000	180 000	200 000
(Miles)	(75,000)	(87,500)	(100,000)	(112,500)	(125,000)
Change the engine oil and engine oil filter.	X	X	X	X	X
Inspect the engine air filter element.	-	X	-
X	X

Replace as necessary.

Replace the engine air filter element.	X	-	X	-	X
Replace the fuel filter/water separator unit.	X	-	X	-	X
Flush and replace the engine coolant.	-	-	X	-	X
Replace the engine accessory drive belt.	-	-	-	-	X

Replace the engine timing belt, and timing - - - - X belt tensioner. Inspect the brake linings. X - X - X Inspect the manual transmission fluid, add

X - X - X

if necessary.

Inspect the transfer case fluid, add if           -         -           X
                                                                                     -             -

necessary.

Inspection and service should be performed anytime a malfunction is observed or suspected. Retain all receipts.

Schedule "B"

Follow schedule "B" if you usually operate your vehicle under one or more of the following conditions.

 Day or night temperatures are below 0°C (32°F).  Stop and go driving.

 Extensive engine idling.

 Driving in dusty conditions.

 Short trips of less than 16.2 km (10 miles).

 More than 50% of your driving is at sustained high speeds during hot weather, above 32°C (90°F).

 Trailer towing.

 Taxi, police, or delivery service (commercial service).

 Off-road or desert driving.

Kilometers	10 000	20 000	30 000	40 000	50 000
(Miles)	(6,250)	(12,500)	(18,750)	(25,000)	(31,250)
Change the engine oil and engine oil filter.	X	X	X	X	X
Inspect the engine air filter element.	X	X	X	X	X

Replace as necessary.

Replace the engine air filter element.	-	X	-	X	-
Replace the fuel filter/water separator unit.	-	-	-	X	-
Inspect the brake linings.	-	X	-	X	-
Drain and refill the front and rear axle	-	X	-	X	-

fluid.

Kilometers	60 000	70 000	80 000	90 000	100 000
(Miles)	(37,500)	(43,750)	(50,000)	(56,250)	(62,500)
Change the engine oil and engine oil	X	X	X	X	X

filter. Inspect the engine air filter element. X X X X X Replace as necessary.

Replace the engine air filter element.	X	-	X	-	X
Replace the fuel filter/water separator	-	-	X	-	-

unit.

Replace the engine accessory drive belt.	X	-	-	-	-
Inspect the brake linings.	X	-	X	-	X
Drain and refill the front and rear axle	X	-	X	-	X

fluid.

Drain and refill the transfer case fluid.	-	-	-	-	X
Drain and refill the automatic	-	-	-	-	X

transmission fluid, and replace sump filter.<--

Kilometers	10 000	20 000	30 000	40 000	50 000
(Miles)	(6,250)	(12,500)	(18,750)	(25,000)	(31,250)
Change the engine oil and engine oil filter.	X	X	X	X	X
Inspect the engine air filter element.	X	-	X	-	X

Replace as necessary.

Replace the engine air filter element.	-	X	-	X	-
Replace the fuel filter/water separator unit.	-	-	-	X	-

Drain and refill the front and rear axle - X - X - fluid. Inspect the brake linings. - X - X - Inspect the manual transmission fluid, add - - - - X if necessary. Inspect the transfer case fluid, add if - X - X - necessary. Drain and refill the front and rear axle - X - X - fluid.

Kilometers 60 000 70 000 80 000 90 000 100 000

(Miles)	(37,500)	(43,750)	(50,000)	(56,250)	(62,500)
Change the engine oil and engine oil	X	X	X	X	X

filter. Inspect the engine air filter element. - X - X - Replace as necessary.

Replace the engine air filter element.	X	-	X	-	X
Replace the fuel filter/water separator	-	-	X	-	-

unit.

Replace the engine accessory drive belt.	X	-	-	-	-
Inspect the brake linings.	X	-	X	-	X
Drain and refill the front and rear axle	X	-	X	-	X

fluid. Inspect the transfer case fluid, add if X - X - X necessary. Inspect the manual transmission fluid, add - - - - X if necessary. Drain and refill the automatic - - - - X transmission fluid. Replace main sump filter and spin-on cooler return filter (if equipped).

Kilometers	110 000	120 000	130 000	140 000	150 000
(Miles)	(68,750)	(75,000)	(81,250)	(87,500)	(93,750)
Change the engine oil and engine oil	X	X	X	X	X

filter. Inspect the engine air filter element. X X X X X Replace as necessary.

Replace the engine air filter element.	-	X	-	X	-
Replace the engine accessory drive	-	X	-	-	-

belt. Replace the fuel filter/water separator - X - - - unit. Inspect the brake linings. - X - X - Inspect the manual transmission fluid, - - - - X add if necessary. Inspect the transfer case fluid, add if - X - X - necessary. Drain and refill the front and rear axle - X - X - fluid.

Kilometers	160 000	170 000	180 000	190 000	200 000
(Miles)	(100,000)	(106,250)	(112,500)	(118,750)	(125,000)
Change the engine oil and engine oil	X

X X X X

filter.

Inspect the engine air filter                -
                                                           X              -            X              -

element. Replace as necessary.

Replace the engine air filter               X
                                                           -             X              -            X

element.

Replace the engine accessory drive           -
                                                           -             X              -             -

belt.

Replace the engine timing belt, and          -
                                                           -              -             -            X

timing belt tensioner.

Replace the fuel filter/water               X
                                                           -              -             -            X

separator unit.

Flush and replace the engine                X
                                                           -              -             -             -

coolant/anti-freeze. Inspect the brake linings. X - X - X Inspect the manual transmission - - - - X fluid, add if necessary. Drain and refill the automatic transmission fluid. Replace main - - - - X sump filter and spin-on cooler return filter (if equipped). Inspect the transfer case fluid, add if

X - X - X

necessary.

Drain and refill the front and rear         X
                                                           -             X              -            X

axle fluid.

<-- Applies only if vehicle is used for frequent trailer towing, or fleet/commercial service.

Inspection and service should be performed anytime a malfunction is observed or suspected. Retain all receipts.

FLUID FILL/CHECK LOCATIONS

The fluid check/fill point locations are located in each applicable service information.

HOISTING

HOISTING RECOMMENDATIONS

Refer to the Owner's Manual for emergency vehicle lifting procedures.

When properly positioned, a floor jack can be used to lift the vehicle. Support the vehicle in the raised position

with jack stands at the front and rear ends of the frame rails.

1- Frame Contact Lift (Single Post) Chassis Lift (Non-Axle Dual Post) - Outboard Lift (Dual Post) Floor Jack 2- Floor Jack

CAUTION: Do not attempt to lift the vehicle with a floor jack positioned under:

A body side sill. A steering linkage component. A drive shaft. The engine or transmission oil pan. The fuel tank. A front suspension arm. Transfer case.

NOTE: Use the correct sub-frame rail or frame rail lifting locations only.

HOIST📷 1

Refer to the Owner's Manual for emergency vehicle lifting procedures.

A vehicle can be lifted with:

A single-post, frame-contact hoist. A twin-post, chassis hoist. A ramp-type, drive-on hoist.

NOTE: When a frame-contact type hoist is used, verify that the lifting pads are positioned properly.

WARNING: The hoisting and jack lifting points provided are for a complete vehicle. When a chassis or drivetrain component is removed from a vehicle, the center of gravity is altered making some hoisting conditions unstable. Properly support or secure vehicle to hoisting device when these conditions exist.

JUMP STARTING

JUMP STARTING PROCEDURE

WARNING: Review all safety precautions and warnings in the battery system service information. Refer to STANDARD PROCEDURE .

Do not jump start a frozen battery, personal injury can result. If equipped, do not jump start when maintenance free battery indicator dot is yellow or bright color. Do not jump start a vehicle when the battery fluid is below the top of lead plates. Do not allow jumper cable clamps to touch each other when connected to a booster source. Do not use open flame near battery. Remove metallic jewelry worn on hands or wrists to avoid injury by accidental arcing of battery current. When using a high output boosting device, do not allow battery voltage to exceed 15 volts. Refer to instructions provided with device being used.

Failure to follow these instructions may result in personal injury.

CAUTION: When using another vehicle as a booster, do not allow vehicles to touch. Electrical systems can be damaged on either vehicle.

TO JUMP START A DISABLED VEHICLE:📷 1

1. Raise hood on disabled vehicle and visually inspect engine compartment for: Generator drive belt condition and tension. Fuel fumes or leakage, correct if necessary. Frozen battery. Yellow or bright color test indicator, if equipped. Low battery fluid level.

CAUTION: If the cause of starting problem on disabled vehicle is severe, damage to booster vehicle charging system can result.

2. When using another vehicle as a booster source, turn off all accessories, place gear selector in park or neutral, set park brake or equivalent and operate engine at 1200 RPM. 3. On disabled vehicle, place gear selector in park or neutral and set park brake or equivalent. Turn OFF all accessories. 4. Connect jumper cables to booster battery. RED clamp to positive terminal (+). BLACK clamp to negative terminal (-). DO NOT allow clamps at opposite end of cables to touch, electrical arc will result. See Fig. 6. Review all warnings in this procedure. 5. On disabled vehicle, connect RED jumper cable clamp to battery positive (+) terminal. Connect BLACK jumper cable clamp to the engine as close to the ground cable connection as possible. See Fig. 6.

CAUTION: Do not crank starter motor on disabled vehicle for more than 15 seconds, starter will overheat and could fail.

6. Allow battery in disabled vehicle to charge to at least 12.4 volts (75% charge) before attempting to start engine. If engine does not start within 15 seconds, stop cranking engine and allow starter to cool (15 min.), before cranking again.

1 - ENGINE GROUND 2 - NEGATIVE JUMPER CABLE 3 - BATTERY NEGATIVE CABLE 4 - POSITIVE JUMPER CABLE 5 - BATTERY POSITIVE CABLE 6 - BATTERY 7 - TEST INDICATOR (IF EQUIPPED)

DISCONNECT CABLE CLAMPS AS FOLLOWS:📷 1

Disconnect BLACK cable clamp from engine ground on disabled vehicle. When using a booster vehicle, disconnect BLACK cable clamp from battery negative terminal. Disconnect RED cable clamp from battery positive terminal. Disconnect RED cable clamp from battery positive terminal on disabled vehicle.

TOWING

SAFETY PRECAUTIONS

CAUTION: The following safety precautions must be observed when towing a vehicle:

Secure loose and protruding parts. Always use a safety chain system that is independent of the lifting and towing equipment. Do not allow towing equipment to contact the disabled vehicle's fuel tank. Do not allow anyone under the disabled vehicle while it is lifted by the towing device. Do not allow passengers to ride in a vehicle being towed. Always observe state and local laws regarding towing regulations. Do not tow a vehicle in a manner that could jeopardize the safety of the operator, pedestrians or other motorists. Do not attach tow chains, T-hooks, or J-hooks to a bumper, steering linkage, drive shafts or a non- reinforced frame hole. Do not tow a heavily loaded vehicle. Use a flatbed device to transport a loaded vehicle.