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Suspension Spring ( Coil / Leaf )

Steering and Suspension › Suspension
Unified entry — merged from multiple cross-listed pages in the original manual.

Parts

PartCode ZCT, ZRT
ManufacturerCHY
OEM part #52109891AE
Price$70.95
NotesOrder By Spring Code.
PartCode ZCU, ZRU
ManufacturerCHY
OEM part #52109892AE
Price$82.10
NotesOrder By Spring Code.
PartCode ZCV, ZRV
ManufacturerCHY
OEM part #52109893AE
Price$82.25
NotesOrder By Spring Code.
PartCode ZCW, ZRW
ManufacturerCHY
OEM part #52109894AE
Price$79.50
NotesOrder By Spring Code.
PartCode ZCX, ZRX
ManufacturerCHY
OEM part #52125895AB
Price$88.60
NotesOrder By Spring Code.
PartCode ZCY, ZRY
ManufacturerCHY
OEM part #52125896AB
Price$90.50
NotesOrder By Spring Code.
PartCode ZCC, ZRC
ManufacturerCHY
OEM part #52109881AE
Price$23.25
NotesOrder By Code.
PartCode ZCD, ZRD
ManufacturerCHY
OEM part #52109882AE
Price$38.60
NotesOrder By Code.
PartCode ZCE, ZRE
ManufacturerCHY
OEM part #52109883AE
Price$43.95
NotesOrder By Code.
PartCode ZCF, ZRF
ManufacturerCHY
OEM part #52109884AE
Price$45.25
NotesOrder By Code.
PartCode ZCG, ZRG
ManufacturerCHY
OEM part #52109885AE
Price$51.35
NotesOrder By Code.
PartCode ZCH, ZRH
ManufacturerCHY
OEM part #52109886AE
Price$42.75
NotesOrder By Code.
PartCode ZCJ, ZRJ
ManufacturerCHY
OEM part #52109887AE
Price$33.00
NotesOrder By Code.
PartCode ZCK, ZRK
ManufacturerCHY
OEM part #52109988AE
Price$25.75
NotesOrder By Code.

Labor

Replace — Front Suspension — Coil Spring — Right Side0.9 hr
Warranty 0.0 hrSkill B
Left Side1.1 hr
Warranty 0.0 hrSkill B
Rear Suspension — Coil Spring — Both Sides0.7 hr
Warranty 0.0 hrSkill C
With Trailer Hitch, Add0.4 hr
Warranty 0.0 hrSkill C
Procedures
Front Coil Spring - Removal8 steps
Fig. 1
Fig. 1
Fig. 2
Fig. 2
  1. Raise and support the vehicle.
  2. Remove the tire and wheel assembly.
  3. Remove the shock. Refer to the proper side shock removal procedure being worked on. Front Shock Absorber - Removal.
  4. Secure the shock assembly into a Pentastar(R) Service Equipment W-7200 Spring compressor (1). (Figure 1)
  5. Compress the spring (2).
  6. Remove the shock mount nut.
  7. Remove the shock from the spring compressor.
  8. Transfer the necessary parts to the type of repair being done (Insulator, Spring, shock and mount).
Rear Suspension Coil Spring(s) - Installation6 steps
△ CAUTION
Ensure the spring is positioned on the lower isolator.
Fig. 1
Fig. 1
  1. Install the upper isolator (1).
  2. Install the lower isolator.
  3. Pull down on the axle and position the coil spring (3) in the lower isolator.
  4. Raise the axle with the hydraulic jack.
  5. Install the shock absorber to the axle bracket and tighten to 115 Nm (85 ft. lbs.).
  6. Remove the supports and lower the vehicle.
Rear Suspension Coil Spring(s) - Removal4 steps
Fig. 1
Fig. 1
  1. Raise and support the vehicle. Position a hydraulic jack under the axle to support the axle.
  2. Remove the shock absorber lower bolt from the axle bracket.
  3. Lower the hydraulic jack and tilt the axle and remove the coil spring (3) (Figure 1).
  4. Remove and inspect the upper and lower spring isolators (1) (Figure 1).
Front Coil Spring - Installation7 steps
Fig. 1
Fig. 1
Fig. 2
Fig. 2
  1. Install the shock to the spring (2) and spring compressor (1), After the transfer of the necessary parts to the type of repair being done (Insulator, Spring, shock and mount).
  2. Install the shock mounting nut. Tighten the bolt to 41 Nm (30 ft.lbs.).
  3. Loosen the compressed spring (2).
  4. Remove the shock assembly from the spring compressor (1).
  5. Install the shock to the vehicle. Front Shock Absorber - Installation.
  6. Install the tire and wheel assembly. Service and Repair.
  7. Remove the support and lower the vehicle.
Factory service manual
From the 2008 KK factory manual — descriptions, specs, torque & procedures for this part.
SPRING📷 1
1. Raise and support the vehicle. 2. Remove the tire and wheel assembly. 3. Remove the shock. Refer to the proper side shock removal procedure being worked on. See REMOVAL.
1 - SPRING COMPRESSOR 2 - SPRING
4. Secure the shock assembly into a Pentastar® Service Equipment W-7200 Spring compressor (1). See Fig. 5. Compress the spring (2). 6. Remove the shock mount nut. 7. Remove the shock from the spring compressor. 8. Transfer the necessary parts to the type of repair being done (Insulator, Spring, shock and mount).
figure
SPRING📷 1
1 - SPRING COMPRESSOR
2 - SPRING
1. Install the shock to the spring (2) and spring compressor (1), After the transfer of the necessary parts to the type of repair being done (Insulator, Spring, shock and mount). 2. Install the shock mounting nut. Tighten the bolt to 41 N.m (30 ft. lbs.). 3. Loosen the compressed spring (2). 4. Remove the shock assembly from the spring compressor (1). 5. Install the shock to the vehicle. See INSTALLATION. 6. Install the tire and wheel assembly. Refer to STANDARD PROCEDURE . 7. Remove the support and lower the vehicle.
CLEVIS BRACKET
figure
COIL SPRING📷 1
1.   Raise and support the vehicle. Position a hydraulic jack under the axle to support the axle.
  2.   Remove the shock absorber lower bolt from the axle bracket.
  3.   Lower the hydraulic jack and tilt the axle and remove the coil spring (3). See Fig. 85.
  4.   Remove and inspect the upper and lower spring isolators (1). See Fig. 85.
figure
COIL SPRING📷 1
1. Install the upper isolator (1). See Fig. 85. 2. Install the lower isolator. See Fig. 85. 3. Pull down on the axle and position the coil spring (3) in the lower isolator.
CAUTION: Ensure the spring is positioned on the lower isolator.
4. Raise the axle with the hydraulic jack. 5. Install the shock absorber to the axle bracket and tighten to 115 N.m (85 ft. lbs.). 6. Remove the supports and lower the vehicle.
JOUNCE BUMPER
figure