Procedures
Front Axle - 186FIA — Installation




- Position bearing/bushing (1) in the housing (2) bore.
- Install shaft bearing/bushing (1) with large diameter end of Installer (2) and Handle (3). Drive bearing/bushing in flush with housing bore.
- Apply a light coat of lubricant on the lip of the shaft seal.
- Install new shaft seal in axle with Installer (1) and Handle (2).
- Install right axle shaft and half shafts.
Front Axle - 186FIA — Removal




- Remove haft shafts.
- On the right side, remove axle shaft (1) with Remover (2) and Slide Hammer.
- Remove shaft seal (1) with Remover (2) and a Slide Hammer.
- Remove shaft bearing/bushing (1) with Remover (2) and a Slide Hammer.
Rear Axle - 8 1/4 — Installation
ℹ NOTE
Bearing is installed with the bearing part number against installer.


- Remove any old sealer/burrs from axle tube.
- Install axle shaft bearing with Installer (1) and Handle (2). Drive bearing in until tool contacts the axle tube.
- Coat new axle seal lip with axle lubricant. Install seal with Installer and Handle.
- Install axle shaft (1) in axle tube (2).
Rear Axle - 8 1/4 — Removal
ℹ NOTE
Remove bearing with Bearing Remover and Foot.



- Remove axle shaft.
- Remove axle seal with seal pick.
- Position bearing (2) receiver (1) on axle tube.
- Insert bearing remover Foot (3) through receiver (2) and bearing (1).
- Tighten remove nut (1) on the shaft (4) to pull bearing into the receiver (3).
Factory service manual
From the 2008 KK factory manual — descriptions, specs, torque & procedures for this part.
BEARING-AXLE
1. Remove haft shafts. 2. On the right side, remove axle shaft (1) with Remover 8420A (2) and Slide Hammer C-3752.
3. Remove shaft seal (1) with Remover 7794-A (2) and a Slide Hammer C-637.
4. Remove shaft bearing/bushing (1) with Remover 7794-A (2) and a Slide Hammer C-637.


BEARING-AXLE
1. Position bearing/bushing (1) in the housing (2) bore.
2. Install shaft bearing/bushing (1) with large diameter end of Installer 8805 (2) and Handle C-4171 (3). Drive bearing/bushing in flush with housing bore.
3. Apply a light coat of lubricant on the lip of the shaft seal. 4. Install new shaft seal in axle with Installer 8806 (1) and Handle C-4171 (2). 5. Install right axle shaft and half shafts.
SEAL-PINION




BEARING-AXLE
NOTE: Remove bearing with Bearing Remover 6310 and Foot 6310-9.
1. Remove axle shaft. 2. Remove axle seal with seal pick. 3. Position bearing (2) receiver (1) on axle tube.
4. Insert bearing remover Foot 6310-9 (3) through receiver (2) and bearing (1).
5. Tighten remove nut (1) on the shaft (4) to pull bearing into the receiver (3).



BEARING-AXLE
1. Remove any old sealer/burrs from axle tube. 2. Install axle shaft bearing with Installer C-4198 (1) and Handle C-4171 (2). Drive bearing in until tool contacts the axle tube.
NOTE: Bearing is installed with the bearing part number against installer.
3. Coat new axle seal lip with axle lubricant. Install seal with Installer 8493 and Handle C-4171.
4. Install axle shaft (1) in axle tube (2).
SEAL-PINION

