‹

Power Steering Line/Hose

Steering and Suspension › Steering
Unified entry — merged from multiple cross-listed pages in the original manual.

Parts

PartP/S Pressure Hose
ManufacturerCHY
OEM part #52125270AB
Price$104.00
PartWithout Tow Package
ManufacturerCHY
OEM part #52125509AD
Price$142.00
PartWith Tow Package
ManufacturerCHY
OEM part #52125388AE
Price$120.00

Labor

Replace — P/S Pressure Hose1.0 hr
Warranty 0.0 hrSkill B
P/S Return Hose — Cooler to Reservoir0.9 hr
Warranty 0.0 hrSkill B
Cooler to Gear1.3 hr
Warranty 0.0 hrSkill B
P/S Supply Hose0.5 hr
Warranty 0.0 hrSkill B
Procedures
Power Steering Hose - Removal — Return Hose - Cooler to Reservoir7 steps
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Fig. 1
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Fig. 3
  1. Siphon the power steering fluid.
  2. Remove the return hose (2) from the reservoir (1).
  3. Raise and support the vehicle.
  4. Remove the hose clamp (2) for the cooler to reservoir hose from the cooler (1).
  5. Remove the return hose assembly from the routing clip (1).
  6. Remove the 3 push pins and lower the front fascia.
  7. Remove the hose from the vehicle.
Power Steering Hose - Removal — Return Hose - Gear to Cooler9 steps
Fig. 1
Fig. 1
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Fig. 2
  1. Siphon out as much power steering fluid as possible.
  2. Remove air cleaner housing.
  3. Remove the washer/coolant reservoir assembly.
  4. Remove the fan shroud.
  5. Raise and support the vehicle.
  6. Remove the hose clamp (2) for the return hose from the cooler (1).
  7. Remove the return hose at the steering gear.
  8. Remove the return hose routing clip (1).
  9. Remove the hose/line from the vehicle.
Power Steering Hose - Removal — Pressure Hose9 steps
Fig. 1
Fig. 1
Fig. 2
Fig. 2
  1. Siphon out as much power steering fluid as possible.
  2. Remove air cleaner housing.
  3. Remove the washer/coolant reservoir assembly.
  4. Remove the fan shroud.
  5. Remove power steering belt. Serpentine Accessory Drive Belt - Removal
  6. Remove pressure hose (3) at the pump.
  7. Remove the pressure hose (2) from the gear.
  8. Remove the pressure hose (1) mounting bolts (2) to the frame.
  9. Remove the pressure hose (1) from the vehicle.
Power Steering Hose - Installation — Return Hose - Cooler to Reservoir8 steps
Fig. 1
Fig. 1
Fig. 2
Fig. 2
Fig. 3
Fig. 3
  1. Install the hose to the vehicle.
  2. Install the 3 push pins and install the front fascia into position.
  3. Install the hose to the cooler (1) and reclamp (2) with a new hose crimp clamp.
  4. Install the return hose assembly routing clip (1).
  5. Install a new hose clamp for the cooler to reservoir hose (2) to the reservoir (1).
  6. Lower the vehicle.
  7. Fill and bleed power steering system Service and Repair.
  8. Inspect for leaks.
Power Steering Hose - Installation — Return Hose - Gear to Cooler8 steps
Fig. 1
Fig. 1
Fig. 2
Fig. 2
  1. Install the return hose/line at the mounting clip (1).
  2. Install return hose to the steering gear.
  3. Install return hose to the cooler (1) and reclamp (2) with a new crimp clamp.
  4. Install the fan shroud.
  5. Install the washer/coolant reservoir assembly.
  6. Install air cleaner housing.
  7. Fill and bleed power steering system Service and Repair.
  8. Inspect for leaks.
Power Steering Hose - Installation — Pressure Hose9 steps
Fig. 1
Fig. 1
Fig. 2
Fig. 2
  1. Install the pressure hose (2) at the gear.
  2. Install pressure line (3) into pump. Thread pressure line tube nut into pump and tighten to 31 Nm (275 in. lbs.).
  3. Install the pressure hose mounting bolts (2) to the frame. Tighten to 12 Nm (105 in. lbs.).
  4. Install power steering belt. Serpentine Accessory Drive Belt - Installation
  5. Install the fan shroud.
  6. Install the washer/coolant reservoir assembly.
  7. Install air cleaner housing.
  8. Fill and bleed power steering system Service and Repair.
  9. Inspect for leaks.
Power Steering Line/Hose: Testing and Inspection5 steps
ℹ NOTE
This information is designed to be used in conjunction with the diagnostic charts at the beginning of the Steering.
  1. Place gear selector in PARK (or NEUTRAL) with wheels chalked.
  2. With the engine idling, have a helper turn the steering wheel.
  3. Using an electronic listening tool, determine if noise is coming from the pump.
  4. Increase the engine speed and have a helper turn the steering wheel. Does the noise change with load?
  5. Replace the power steering pump if excessive noise is present. Power Steering Pump - Removal CHECKING FOR POWER STEERING HOSES TOUCHING BODY OR FRAME OF VEHICLE Check hoses and hose tubes as following: -Inspect hoses and hose tubes for witness marks. If witness marks are present, adjust hose(s) to the proper position by loosening, repositioning and tightening attachments to the specified torque [1][2]Power Steering Pump. Do not bend tubing to adjust. Replace the hose assembly if damaged. -Check fastener torque of hose mounting brackets and tube nuts. [1][2]Power Steering Pump -Have a helper bump the steering gear off of the stops to induce pressure fluctuations which may move the hose. If hose contact is made, adjust hose(s) to the proper position by loosening, repositioning and tightening attachments to the specified torque [1][2]Power Steering Pump. Do not bend tubing to adjust. Replace the hose assembly if damaged.
Factory service manual
From the 2008 KK factory manual — descriptions, specs, torque & procedures for this part.
CHECKING FOR POWER STEERING HOSES TOUCHING BODY OR FRAME OF VEHICLE
Check hoses and hose tubes as following:
Inspect hoses and hose tubes for witness marks. If witness marks are present, adjust hose(s) to the proper position by loosening, repositioning and tightening attachments to the specified torque. See SPECIFICATIONS. Do not bend tubing to adjust. Replace the hose assembly if damaged. Check fastener torque of hose mounting brackets and tube nuts. See SPECIFICATIONS. Have a helper bump the steering gear off of the stops to induce pressure fluctuations which may move the hose. If hose contact is made, adjust hose(s) to the proper position by loosening, repositioning and tightening attachments to the specified torque. See SPECIFICATIONS. Do not bend tubing to adjust. Replace the hose assembly if damaged.
PRESSURE HOSE📷 1
1.   Siphon out as much power steering fluid as possible.
 2.   Remove air cleaner housing (Refer to REMOVAL ).
 3.   Remove the washer/coolant reservoir assembly.
 4.   Remove the fan shroud.
 5.   Remove power steering belt. Refer to REMOVAL .
6. Remove pressure hose (3) at the pump. 7. Remove the pressure hose (2) from the gear.
8. Remove the pressure hose (1) mounting bolts (2) to the frame. 9. Remove the pressure hose (1) from the vehicle.
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PRESSURE HOSE - DIESEL📷 2
1.   Siphon the power steering fluid from the reservoir.
  2.   Remove the air box (Refer to REMOVAL ).
  3.   Remove the pressure line (1) at the pump (2).
  4.   Raise and support the vehicle.
  5.   Remove the pressure line mounting bracket bolts (3) at the frame.
  6.   Remove the pressure line at the gear (4)
7. Remove the pressure hose (1) from the vehicle.
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RETURN COOLER TO RESERVOIR📷 2
1. Siphon the power steering fluid. 2. Remove the return hose (2) from the reservoir (1). 3. Raise and support the vehicle.
4. Remove the hose clamp (2) for the cooler to reservoir hose from the cooler (1).
5. Remove the return hose assembly from the routing clip (1). 6. Remove the 3 push pins and lower the front fascia. 7. Remove the hose from the vehicle.
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RETURN GEAR TO COOLER📷 2
1.   Siphon out as much power steering fluid as possible.
 2.   Remove air cleaner housing (Refer to REMOVAL ).
 3.   Remove the washer/coolant reservoir assembly.
 4.   Remove the fan shroud.
 5.   Raise and support the vehicle.
6. Remove the hose clamp (2) for the return hose from the cooler (1).
7. Remove the return hose at the steering gear. 8. Remove the return hose routing clip (1). 9. Remove the hose/line from the vehicle.
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RETURN LINE DIESEL📷 2
1. Siphon the power steering fluid from the reservoir. 2. Remove the air box (Refer to REMOVAL . 3. Remove the return hose (2) at the reservoir (1).
4. Remove the return line at the gear (4). 5. Remove the return line mounting bracket bolts (3) at the frame. 6. Remove the return hose (2) from the vehicle.
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SUPPLY HOSE -DIESEL📷 1
1.   Siphon the power steering fluid from the reservoir (1).
  2.   Remove the air box (Refer to REMOVAL ).
  3.   Remove the supply hose (2) at the reservoir (1).
  4.   Remove the supply hose (3) at the pump (4).
  5.   Remove the supply hose (5) from the vehicle.
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PRESSURE HOSE📷 3
1. Install the pressure hose (2) at the gear. 2. Install pressure line (3) into pump. Thread pressure line tube nut into pump and tighten to 31 N.m (275 in. lbs.).
 3.   Install the pressure hose mounting bolts (2) to the frame. Tighten to 12 N.m (105 in. lbs.).
 4.   Install power steering belt. Refer to INSTALLATION .
 5.   Install the fan shroud.
 6.   Install the washer/coolant reservoir assembly.
 7.   Install air cleaner housing (Refer to INSTALLATION ).
 8.   Fill and bleed power steering system. See STANDARD PROCEDURE.
 9.   Inspect for leaks.
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PRESSURE HOSE - DIESEL📷 2
1.   Install the pressure hose (1) to the vehicle.
  2.   Install the pressure hose mounting bracket bolts (3) to the frame.
  3.   Install the pressure hose at the gear (4).
  4.   Install the pressure line (1) at the pump (2).
  5.   Install the airbox (Refer to INSTALLATION ).
  6.   Refill the power steering fluid.
  7.   Bleed the power steering system. See STANDARD PROCEDURE.
  8.   Check for leaks.
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RETURN COOLER TO RESERVOIR📷 4
1. Install the hose to the vehicle. 2. Install the 3 push pins and install the front fascia into position. 3. Install the hose to the cooler (1) and reclamp (2) with a new hose crimp clamp.
4. Install the return hose assembly routing clip (1).
5. Install a new hose clamp for the cooler to reservoir hose (2) to the reservoir (1). 6. Lower the vehicle. 7. Fill and bleed power steering system. See STANDARD PROCEDURE.
8. Inspect for leaks.
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RETURN GEAR TO COOLER📷 2
1. Install the return hose/line at the mounting clip (1).
 2.   Install return hose to the steering gear.
 3.   Install return hose to the cooler (1) and reclamp (2) with a new crimp clamp.
 4.   Install the fan shroud.
 5.   Install the washer/coolant reservoir assembly.
 6.   Install air cleaner housing (Refer to INSTALLATION ).
7. Fill and bleed power steering system. See STANDARD PROCEDURE. 8. Inspect for leaks.
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RETURN LINE DIESEL📷 1
1.   Install the return hose (2) to the vehicle
  2.   Install the return hose mounting bracket bolts (3) to the frame.
  3.   Install the return hose at the gear (4).
  4.   Install the return hose (2) at the reservoir (1).
  5.   Install the airbox (Refer to INSTALLATION ).
  6.   Refill the power steering fluid.
  7.   Bleed the power steering system. See STANDARD PROCEDURE.
  8.   Check for leaks.
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SUPPLY HOSE DIESEL📷 1
1.   Install the supply hose (5) to the reservoir (1) and pump (4).
  2.   Reclamp the supply hose at the pump (3).
  3.   Reclamp the supply hose at the reservoir (2).
  4.   Install the airbox (Refer to INSTALLATION ).
  5.   Refill the power steering fluid.
  6.   Bleed the power steering system. See STANDARD PROCEDURE.
  7.   Check for leaks.
PULLEY
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