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Sunroof / Moonroof

Body and Frame › Roof and Associated Components
Unified entry — merged from multiple cross-listed pages in the original manual.

Diagram

diagram
Tap a region to identify a component.
Procedures
Procedures — Full Open Retractable Roof — Track Cleaning Process6 steps
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  1. Open the roof fully from front to rear.
  2. Using a vacuum remove all loose debris.
  3. Apply alcohol to a clean rag and wipe the tracks clean in the areas shown.
  4. Using a cotton swab apply alcohol to the head of the swab and clean the notch on both sides as indicated.
  5. Close the roof and open the rear portion fully and repeat the cleaning process.
  6. When cleaning is complete re-initialize the system, Full Open Retractable Roof
Procedures — Full Open Retractable Roof — Manual Operation3 steps
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  1. Remove the rear dome light. .
  2. Disconnect the grey module electrical connector.
  3. Locate the motor drive axle hole (3), using a 6 mm hex socket or equivalent (4), open or close the desired drive assembly as required.
Procedures — Power Top3 steps
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  1. Remove the rear dome light, .
  2. Disconnect the green Electronic Control Unit (ECU) (sometimes referred to as the Power Top Control Module) electrical connector.
  3. Locate the motor drive axle hole (3) and using a 6 mm hex socket or equivalent (4), open or close the desired drive assembly as required.
Full Open Retractable Roof — Cover - Removal6 steps
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  1. Remove the cover assembly.
  2. Disconnect the tension cables (1) from the lift arm hooks (2) along both sides.
  3. Disconnect the tension cable (3) from the header bows (1).
  4. Grasp the bows and pull the lift arms (1) from the bows (2) along one side of the cover assembly and discard the lift arms.
  5. Remove the remaining lift arms and bows and separate the cover assembly from the headliner.
  6. If necessary, remove the header bows from the cover.
Full Open Retractable Roof — Cam Plate - Installation5 steps
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  1. Install the cam plate (2) and install the rivet (3).
  2. Install the screw (1).
  3. Install the stud nut (4) from inside the vehicle and tighten to 5 Nm (44 in. lbs.).
  4. Install the headliner, Headliner - Installation.
  5. Re-initialize ECU, Full Open Retractable Roof
Full Open Retractable Roof — Coupler - Installation2 steps
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  1. Install the coupler (1).
  2. Install the wind deflector (1), Wind Deflector - Installation.
Full Open Retractable Roof — Cover - Installation10 steps
ℹ NOTE
Always install new lift arms (1) when they have been separated from the bows (2).
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  1. If necessary, install the header bows (6, 7). Figure 2 - HEADLINER BOWS
  2. Install the headliner bows (2) in the correct sleeves (1).
  3. Position the cover assembly top down on a bench and position the headliner onto the cover.
  4. Place the lift arms and bows into the bow sleeves.
  5. Using a bar clamp or plastic hammer, install new lift arms (1) onto the bows (2) and seat fully.
  6. Insert the lift arm support tabs (2) into the cover pockets (3).
  7. Insert the headliner bows (2) into the cover pockets (3).
  8. Connect the tension straps (3) to the hooks on the header bows (1).
  9. Connect the tension cables (1) to the lift arm hooks (2) along both sides.
  10. Install the cover assembly.
Full Open Retractable Roof — Coupler - Removal2 steps
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  1. Remove the wind deflector (1), Wind Deflector - Removal.
  2. Remove the coupler (1).
Full Open Retractable Roof — Cam Plate - Removal4 steps
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  1. Lower the headliner in vehicle as necessary to gain access to the cam plate stud (4) being serviced, Headliner - Removal.
  2. Remove the stud nut (4) from inside the vehicle.
  3. Remove the screw (1).
  4. Remove the rivet (3) and remove the cam plate (2).
Folding Top Assembly Frame - Installation23 steps
⚠ WARNING
Always use Urethane to bond Folding Top Cover Assembly to the Roof Panel. Never use products such as Silicone or other types of adhesives, as this will jeopardize the integrity of the roof system.
⚠ WARNING
Failure to follow these instructions may result in serious or fatal injury
△ CAUTION
To help prevent water leaks, keep folding top open during installation, until urethane has fully cured. This avoids pressurizing the passenger compartment if a door is slammed before the urethane is cured
△ CAUTION
Protect all exposed painted and trimmed surfaces from coming in contact with urethane and primers
△ CAUTION
Do not touch pre-primed area of the new top while removing it from box. Contact could adversely effect bonding
ℹ NOTE
Urethane to be used is Mopar Part # 04864015AB
ℹ NOTE
Follow urethane manufacturer recommendations for work, handling and curing times.
ℹ NOTE
Motors shown for reference point for start and finish point of urethane bead only and should not be installed until frame is mounted
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  1. If applicable, remove new folding top frame from packaging by lifting from the side rails. This will avoid making contact with the pre-primed area.
  2. Place folding roof assembly on a clean flat surface, with the mating surface facing upward.
  3. If re-using the original folding top assembly, install the weather seal at this time. Align the grease pencil mark that was established during removal. Then using hand pressure attach seal to assembly.
  4. Prep the roof opening perimeter (1) and the original urethane bead (trimmed down as explained in the removal process), by using an alcohol wipe to clean 75mm. (3 in.) outward from the opening edge (2).
  5. Repeat alcohol wipe (2) to the inner top seam (1) where urethane bead is to be applied.
  6. Allow to dry for 1 minute.
  7. Apply urethane primer to any paint that was damaged on the roof during removal, within the area that the weather seal will cover. If the roof has been re-painted, prime in the urethane mating area. Apply urethane primer per manufacturer recommendations.
  8. Cut a 4 X 6mm. notch in the urethane tube nozzle (1) as shown.
  9. Apply a 6 X 10 mm bead of urethane (2) to the pre-primed area of the frame (1), using a power caulk gun, or equivalent. Start and finish at the rear center of the frame.
  10. With one person on each corner, carefully place folding top straight and evenly down upon the roof, allow guide pins (3) and fastener studs (2) to aid in proper alignment.
  11. Visually verify that urethane has made complete touch-down to the roof around the entire perimeter.
  12. Install the retainers to the folding top studs (2) and torque to 7 Nm. Tighten in a sequence starting in the rear of the vehicle and working forward, tightening from sides to side as working forward.
  13. Allow urethane to cure per manufacturer recommendations.
  14. Connect the folding top electrical connector (5) to the to the overhead harness on the left side of vehicle.
  15. Remove the power top module (9) from the original folding top frame (1) ,Full Open Retractable Roof Module - Removal and install it into the replacement frame (1),Full Open Retractable Roof Module - Installation
  16. Remove the power top motors (8) and mounting plates, and install into the replacement frame,
  17. Remove the folding top and folding top headliner from the original folding top frame,Headliner - Removal and install into replacement frame, Headliner - Installation
  18. Use STARSCAN tool to initialize the folding top assembly, Power Top
  19. With the top in a fully closed position, water test the roof area to ensure proper sealing has occurred.
  20. Install the interior headliner, Headliner - Installation
  21. Pull the trim lace strings (7) to release trim lace lip (6), covering the headliner edge.
  22. Re-initialize full open retractible roof module using STARSCAN tool, Full Open Retractable Roof - Retractable Roof Initialization Procedure
  23. Confirm proper operation of the Sky Slider by cycling 5 times.
Sunroof - Installation18 steps
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  1. Install the module brackets.
  2. Install the drive motor, Sunroof Motor - Installation.
  3. Install the sunshade, Sunroof Sunshade - Installation.
  4. Install the trough.
  5. Install the glass panel.
  6. Raise rear end of sunroof module assembly (2) to the roof (1) and guide into position and start the rear fasteners (3).
  7. Raise front end of sunroof module assembly (2) to the roof (1) and guide into position, start the remaining fasteners (3).
  8. Visually line up the alignment guide holes with the guide holes in the roof of the vehicle.
  9. Tighten the fasteners to 9 Nm (80 in. lbs.).
  10. Tighten the nuts (4).
  11. Connect the rear drain tube at the sunroof (1).
  12. Connect the front drain tube (3) at the sunroof (2).
  13. Install the wire harness.
  14. Connect battery negative cable.
  15. If equipped, install the overhead console, Front Overhead Console - Installation.
  16. Perform the sunroof motor teach procedure, Drive Motor Teach Procedure.
  17. Test sunroof operation, adjust glass as necessary, Adjustments.
  18. Install the headliner, Headliner - Installation.
Sunroof - Removal16 steps
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  1. Move glass panel to fully closed position.
  2. Disconnect and isolate negative battery cable.
  3. If equipped, remove the overhead console, Front Overhead Console - Removal.
  4. Remove headliner, Headliner - Removal.
  5. Disconnect wire harness.
  6. Disconnect the front drain tube (3) at the sunroof (2).
  7. Disconnect the rear drain tube at the sunroof (1).
  8. Remove two module bracket bolts (3) and loosen the remaining six fasteners (5).
  9. With the aid of a helper, remove fasteners (5) attaching sunroof module assembly (2) to roof panel (1).
  10. Remove the glass panel.
  11. Remove the sunshade, Sunroof Sunshade - Removal.
  12. Remove the drive motor, Sunroof Motor - Removal.
  13. Remove the wire harness.
  14. Remove the trough.
  15. Remove the module side brackets.
  16. Remove the deflector.
Folding Top Assembly Frame - Removal11 steps
⚠ WARNING
Always use Urethane to bond Folding Top Cover Assembly to the Roof Panel. Never use products such as Silicone or other types of adhesives, as this will jeopardize the integrity of the roof system.
⚠ WARNING
Failure to follow these instructions may result in serious or fatal injury
△ CAUTION
Extreme care should be taken as not to damage the surrounding painted surface and the folding top assembly.
ℹ NOTE
For cutting blade longevity, maneuver the blade around the fastener studs and alignment pins.
ℹ NOTE
Carefully examine the roof panel for any damage that will be exposed beyond what the weather seal will cover. If any exists it must be repaired and refinished before proceeding to the installation process.
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  1. Cycle Full Open Retractable Roof (F.O.R.R.) to full open position.
  2. Remove (drop) headliner down far enough to access F.O.R.R. wire connector (5), drive motors (8) and attachment studs (2),Headliner - Removal
  3. Disconnect wiring from folding top connector (5) and headliner harness.
  4. Remove 14 fasteners from the attachment studs (2) from the entire perimeter of the folding top frame (1).
  5. If re-using the original frame assembly it will require marking the weather seal (4) and frame (1) with grease pencil or equivalent. Mark a straight line crossing over both parts. This will aid in proper alignment during re-assembly.
  6. Remove the weather seal (4) by griping firmly and pulling upward.
  7. Install 50mm. (2 in.) masking tape 2-3 layers thick (2), to the roof panel painted finish, around the perimeter of the frame (1). Be aware that this step will only provide minimal protection to the roof painted surface.
  8. Using an oscillating knife equipped with a "bent" blade (1) placed between the roof and the folding top frame (2), cut the bead of urethane, completely around the perimeter. Maneuvering around the alignment pins and fasteners as needed.
  9. With the aid of an assistant, remove the folding top assembly.
  10. If re-using the original roof or the folding top frame it is necessary to remove the urethane bead down to a maximum height of 1mm. Use a gasket scraper or equivalent to trim as close as possible to the part without cutting into the part or damaging the paint.
  11. Remove masking tape from roof.
Programming and Relearning — Full Open Retractable Roof - Retractable Roof Initialization Procedure5 steps
  1. Be certain the ignition switch is in the ON position and the engine is running. This will help to ensure that system voltage is maintained through completion of the procedure.
  2. If the retractable roof is in a position other than fully closed, depress the roof switch center button for less than one second and wait for the roof to close.
  3. With the roof fully closed, depress and hold the roof switch center button for more than 20 seconds and do not release it until all of the following roof cycles have completed: -Front of roof will close, then stall -Rear of roof will close, then stall -Rear of roof will open -Rear of roof will close -Rear of roof will vent (open about five centimeters or two inches) -Front of roof will open -Front of roof will close -Rear of roof closes from vent
  4. Once all roof movement has ceased, release the roof switch center button.
  5. The retractable roof initialization procedure is now complete.
Programming and Relearning — Full Open Retractable Roof9 steps
ℹ NOTE
There are two initialization procedures that may be used when servicing the full open retractable roof. The Diagnostic Scan Tool procedure requires the use of the diagnostic scan tool and a dedicated routine that is used to initialize the full open retractable roof following replacement or reprogramming of the SUNRoof (SUNR) electronic control unit. The Manual procedure is used following service of any of the retractable roof hardware components.
  1. Select "SUNR" on the diagnostic scan tool.
  2. Select "More Options".
  3. Select "System Tests".
  4. Select "Sunroof Initialization".
  5. Follow the on-screen prompts. Manual Procedure
  6. Make sure the ignition switch is in the Run position and the engine is running.
  7. If the roof is in a position other than fully closed, press the roof switch center button for less than 500 milliseconds (one-half second) to fully close the roof.
  8. With the roof fully closed, turn the ignition off, then restart the engine (ignition switch in the Run position). Within five seconds after the restart, press and hold the roof switch center button for more than 20 seconds and do not release until the following automated roof cycles are complete. -Front of roof will close (then stall). -Rear of roof will cose (then stall). -Rear of roof will open. -Rear of roof will close. -Rear of roof vents (approx two inches). -Front of roof will open. -Front of roof will close. -Rear of roof closes from vent.
  9. Once all movement has stopped, release the roof switch center button. The roof system initialization is now complete.
Programming and Relearning — Sunroof Module Initialization7 steps
ℹ NOTE
The temperature must be between 5°C (41°F) to 45°C (113°F) for initialization to be performed. Outside of this temperature range, an initialization will not start and if requested by a diagnostics scan tool, the Electronic Control Unit (ECU), (sometimes referred to as the Power Top control Module) sends the proper reject code.
ℹ NOTE
Vehicle voltage must be maintained between 13V - 15V during initialization.
  1. Put a battery changer on the vehicle.
  2. Using a scan tool, clear all codes.
  3. From the scan tool, select "SUNRF" in the list of modules on the scan tool.
  4. Select "More Options".
  5. Select "System Tests".
  6. Select "Sunroof Initialization".
  7. Follow the on-screen prompts.
Programming and Relearning — Drive Motor Teach Procedure10 steps
  1. Press and hold the sunroof switch open until the sunroof glass fully opens, automatically reverses direction, and stops at a position just forward of the full open position.
  2. Release sunroof switch.
  3. Within five seconds of releasing sunroof switch, press and hold the sunroof switch open again until the sunroof glass closes, goes into vent position, and then finally stops in the closed position.
  4. Release sunroof switch. Sunroof will now operate normally. ORIGINAL DRIVE MOTOR
  5. Press and hold sunroof switch open until the sunroof glass opens and stops.
  6. Release sunroof switch.
  7. Press and hold sunroof switch open once again for at least 10 seconds. After 10 seconds of pressing the switch open, the sunroof glass will automatically move and stop at a new location.
  8. Release sunroof switch.
  9. Within five seconds of releasing the sunroof switch, press and hold the switch open again until the sunroof glass closes, goes into vent position, and then finally stops in the closed position.
  10. Release sunroof switch. The sunroof will now operate normally.
Power Sunroof - Descriptionreference
DESCRIPTION This vehicle is available with the Full Open Retractable Roof (FORR) option. Marketed as Sky Slider(TM), the unit is made of reinforced acrylic cloth, similar to a convertible top. The material can be collected to the rear of the vehicle or over the front occupant. Features -Sky Slider(TM) offers a convenient express one-touch switch for opening and closing, allowing for operator interruption for infinite positioning -The fabric roof can be gathered fully forward, or fully rearward, or partially opened to any position in-between -The top panel nests into the weather-strip seal to minimize wind noise. Factory installation ensures optimum fit, finish and function -A color-keyed, decorative molding joins the FORR assembly to the headliner -The FORR assembly is equipped with a matching headliner The full-length open roof assembly is attached to the vehicle through a unique roof structure to facilitate similar performance in noise, wind and crash safety as the standard vehicle. This structure is then bonded to the body side reinforcement system.
Full Open Retractable Roof - Operationreference
OPERATION Automatic Roof Operation (Auto Mode) Automatic Operation is movement of the roof to either the full open or full closed position without the vehicle operator continually pressing one of the three roof switch buttons. Anti-pinch detection is active in auto mode. Pressing one of the three roof switch buttons for less than 500 milliseconds will result in the roof moving automatically. The roof will continue movement until either the full open or full closed position is reached or the vehicle operator interrupts movement by pressing any roof switch button. Manual Roof Operation (Manual Mode) Manual Operation is movement of the roof while the vehicle operator is continually pressing one of the three roof switch buttons. Roof movement is stopped as soon as the button is released. Anti-pinch detection is not active in manual mode. Pressing one of the three roof switch buttons for more than 500 milliseconds will result in the roof moving manually. While in manual mode, the roof will move in the desired direction until either the full open or full closed position is reached or the roof switch button is released. Front Open To open the Front of the roof from the closed position press the vehicle most rearward roof switch button. Once the roof is in the front open mode, only the front of the roof can be controlled by the vehicle operator. Use the vehicle most rearward roof switch button to further open the roof, or the vehicle most forward roof switch button to close the roof. Once the roof is fully closed the roof will exit the front open mode. Rear Open To open the Rear of the roof from the closed position press the vehicle most forward roof switch button. Once the roof is in the rear open mode, only the rear of the roof can be controlled by the vehicle operator. Use the vehicle most forward roof switch button to further open the roof, or the vehicle most rearward roof switch button to close the roof. Once the roof is fully closed the roof will exit the rear open mode. Global Close Pressing the roof switch center button with the roof in any position other than closed position, will result in the roof closing. A short press for less than 500 milliseconds will result in automatic mode closing, and a long press for more than 500 milliseconds will result in manual mode closing. Power Modes Of Operation The Electronic Control Unit (ECU) (sometimes referred to as the Power Top Control Module) will function as follows in respect to Country Code Configuration: -Key out door open - (No Function all Markets) -Remote Start active - (No Function all Markets) -Accessory Delay, Front Doors closed, key out - (Manual AND Automatic Function for North American Markets) (Manual Function Only for Non-North American Markets) -Key in Accessory Mode - (Manual AND Automatic Function for North American Markets) (Manual Function Only for Non-North American Markets) -Ignition On (Engine Off) - (Manual AND Automatic Function all Markets) -Ignition On (Engine Running) - (Manual AND Automatic Function all Markets)
Sunroof - Descriptionreference
⚠ WARNING
Keep fingers and other body parts away from sunroof and sunroof opening at all times. Failure to follow these instruction may result in serious or fatal injury.
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DESCRIPTION The sunroof features a power sliding glass panel and a sunshade which can be manually positioned anywhere along its travel, rearward of glass panel front edge. The sunroof is electrically operated from two switches located on the windshield header, rearward of the map lamp. To operate the sunroof the ignition switch must be in either the Accessory or On/Run position. One switch (vent) is a push button type and opens the sunroof to the vent position only. The other switch (open/close) is a rocker type for opening and closing the sunroof. Pressing and releasing the open button once the sunroof will express open and the wind deflector will raise. If the button is pressed a second time the sunroof will stop in that position. Pressing and releasing the button while the sunroof is in the open position will cause the sunroof to express close and the wind deflector will lower. If the button is pressed a second time the sunroof will stop in that position. SUNROOF OPERATION INSTRUCTIONS
Full Open Retractable Roof - Descriptionreference
DESCRIPTION This vehicle is available with the Full Open Retractable Roof (FORR) option. Marketed as Sky Slider(TM), the unit is made of reinforced acrylic cloth, similar to a convertible top. The material can be collected to the rear of the vehicle or over the front occupant. Features -Sky Slider(TM) offers a convenient express one-touch switch for opening and closing, allowing for operator interruption for infinite positioning -The fabric roof can be gathered fully forward, or fully rearward, or partially opened to any position in-between -The top panel nests into the weather-strip seal to minimize wind noise. Factory installation ensures optimum fit, finish and function -A color-keyed, decorative molding joins the FORR assembly to the headliner -The FORR assembly is equipped with a matching headliner The full-length open roof assembly is attached to the vehicle through a unique roof structure to facilitate similar performance in noise, wind and crash safety as the standard vehicle. This structure is then bonded to the body side reinforcement system.
Power Sunroof - Operationreference
OPERATION Automatic Roof Operation (Auto Mode) Automatic Operation is movement of the roof to either the full open or full closed position without the vehicle operator continually pressing one of the three roof switch buttons. Anti-pinch detection is active in auto mode. Pressing one of the three roof switch buttons for less than 500 milliseconds will result in the roof moving automatically. The roof will continue movement until either the full open or full closed position is reached or the vehicle operator interrupts movement by pressing any roof switch button. Manual Roof Operation (Manual Mode) Manual Operation is movement of the roof while the vehicle operator is continually pressing one of the three roof switch buttons. Roof movement is stopped as soon as the button is released. Anti-pinch detection is not active in manual mode. Pressing one of the three roof switch buttons for more than 500 milliseconds will result in the roof moving manually. While in manual mode, the roof will move in the desired direction until either the full open or full closed position is reached or the roof switch button is released. Front Open To open the Front of the roof from the closed position press the vehicle most rearward roof switch button. Once the roof is in the front open mode, only the front of the roof can be controlled by the vehicle operator. Use the vehicle most rearward roof switch button to further open the roof, or the vehicle most forward roof switch button to close the roof. Once the roof is fully closed the roof will exit the front open mode. Rear Open To open the Rear of the roof from the closed position press the vehicle most forward roof switch button. Once the roof is in the rear open mode, only the rear of the roof can be controlled by the vehicle operator. Use the vehicle most forward roof switch button to further open the roof, or the vehicle most rearward roof switch button to close the roof. Once the roof is fully closed the roof will exit the rear open mode. Global Close Pressing the roof switch center button with the roof in any position other than closed position, will result in the roof closing. A short press for less than 500 milliseconds will result in automatic mode closing, and a long press for more than 500 milliseconds will result in manual mode closing. Power Modes Of Operation The Electronic Control Unit (ECU) (sometimes referred to as the Power Top Control Module) will function as follows in respect to Country Code Configuration: -Key out door open - (No Function all Markets) -Remote Start active - (No Function all Markets) -Accessory Delay, Front Doors closed, key out - (Manual AND Automatic Function for North American Markets) (Manual Function Only for Non-North American Markets) -Key in Accessory Mode - (Manual AND Automatic Function for North American Markets) (Manual Function Only for Non-North American Markets) -Ignition On (Engine Off) - (Manual AND Automatic Function all Markets) -Ignition On (Engine Running) - (Manual AND Automatic Function all Markets)
Power Top - Descriptionreference
⚠ WARNING
Keep fingers and other body parts away from sunroof and sunroof opening at all times. Failure to follow these instruction may result in serious or fatal injury.
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DESCRIPTION The sunroof features a power sliding glass panel and a sunshade which can be manually positioned anywhere along its travel, rearward of glass panel front edge. The sunroof is electrically operated from two switches located in the overhead console. To operate the sunroof the ignition switch must be in either the Accessory or On/Run position. One switch (vent) is a push button type and opens the sunroof to the vent position only. The other switch (open/close) is a rocker type for opening and closing the sunroof. Pressing and releasing the open button once the sunroof will express open and the wind deflector will raise. If the button is pressed a second time the sunroof will stop in that position. Pressing and holding the close button will close the sunroof. If the close button is released the sunroof will stop in that position. Also, by pressing the close button the sunroof will close automatically. SUNROOF OPERATION INSTRUCTIONS
Factory service manual
From the 2008 KK factory manual — descriptions, specs, torque & procedures for this part.
FULL OPEN RETRACTABLE ROOF📷 1
This vehicle is available with the Full Open Retractable Roof (FORR) option. Marketed as Sky Slider™, the unit is made of reinforced acrylic cloth, similar to a convertible top. The material can be collected to the rear of the vehicle or over the front occupant.
Features
Sky Slider™ offers a convenient express one-touch switch for opening and closing, allowing for operator interruption for infinite positioning
The fabric roof can be gathered fully forward, or fully rearward, or partially opened to any position in- between The top panel nests into the weather-strip seal to minimize wind noise. Factory installation ensures optimum fit, finish and function A color-keyed, decorative molding joins the FORR assembly to the headliner The FORR assembly is equipped with a matching headliner
The full-length open roof assembly is attached to the vehicle through a unique roof structure to facilitate similar performance in noise, wind and crash safety as the standard vehicle. This structure is then bonded to the body side reinforcement system.
figure
FULL OPEN RETRACTABLE ROOF
Automatic Roof Operation (Auto Mode)
Automatic Operation is movement of the roof to either the full open or full closed position without the vehicle operator continually pressing one of the three roof switch buttons. Anti-pinch detection is active in auto mode.
Pressing one of the three roof switch buttons for less than 500 milliseconds will result in the roof moving automatically. The roof will continue movement until either the full open or full closed position is reached or the vehicle operator interrupts movement by pressing any roof switch button.
Manual Roof Operation (Manual Mode)
Manual Operation is movement of the roof while the vehicle operator is continually pressing one of the three roof switch buttons. Roof movement is stopped as soon as the button is released. Anti-pinch detection is not active in manual mode.
Pressing one of the three roof switch buttons for more than 500 milliseconds will result in the roof moving manually. While in manual mode, the roof will move in the desired direction until either the full open or full closed position is reached or the roof switch button is released.
Front Open
To open the Front of the roof from the closed position press the vehicle most rearward roof switch button. Once the roof is in the front open mode , only the front of the roof can be controlled by the vehicle operator. Use the vehicle most rearward roof switch button to further open the roof, or the vehicle most forward roof switch button to close the roof. Once the roof is fully closed the roof will exit the front open mode .
Rear Open
To open the Rear of the roof from the closed position press the vehicle most forward roof switch button. Once the roof is in the rear open mode , only the rear of the roof can be controlled by the vehicle operator. Use the vehicle most forward roof switch button to further open the roof, or the vehicle most rearward roof switch button to close the roof. Once the roof is fully closed the roof will exit the rear open mode .
Global Close
Pressing the roof switch center button with the roof in any position other than closed position, will result in the roof closing. A short press for less than 500 milliseconds will result in automatic mode closing, and a long press for more than 500 milliseconds will result in manual mode closing.
Power Modes Of Operation
The Electronic Control Unit (ECU) (sometimes referred to as the Power Top Control Module) will function as follows in respect to Country Code Configuration:
Key out door open - (No Function all Markets) Remote Start active - (No Function all Markets) Accessory Delay, Front Doors closed, key out - (Manual & Automatic Function for North American Markets) (Manual Function Only for Non-North American Markets) Key in Accessory Mode - (Manual & Automatic Function for North American Markets) (Manual Function Only for Non-North American Markets) Ignition On (Engine Off) - (Manual & Automatic Function all Markets) Ignition On (Engine Running) - (Manual & Automatic Function all Markets)
FULL OPEN RETRACTABLE ROOF
Any diagnosis of the FULL OPEN RETRACTABLE ROOF (FORR) system should begin with a scan tool and proper Diagnostic Procedures. The scan tool can provide confirmation that the FORR Electronic Control Unit (ECU), (sometimes referred to as the Power Top Control Module) is functional, that all of the electronic modules are sending and receiving the proper messages on the Controller Area Network (CAN) Data Bus, and that the power to the FORR is being sent the proper hard wired output by the FORR switch.
Check the condition of the circuit protection and inspect all wiring connector pins for proper engagement and continuity. For complete circuit diagrams, refer to the appropriate wiring information. The wiring information includes wiring diagrams, proper wire and connector repair procedures, details of wire harness routing and retention, connector pin-out information and location views wire harness connectors, splices and grounds.
NOTE: Roof limits:
Motor Thermal Protection: The ECU Calculates the internal motor temperature. When the calculated temperature exceeds 365F(185C), the ECU allows the roof to only close. At 392F( 200C) The ECU prevents motor movement. System Low Temperature Operation: (Via the Vehicle Ambient Temp Sensor) At 14F (-10C ) the ECU does not allow the system to vent without stopping the other motor. At -4F (-20C ) the motors are allowed to close only. Speed Thresholds: At 86 m.p.h. (138 km/h) we stop operation and at 81
m.p.h. (129 km/h) we resume operation.
NOTE: For the FORR initialization procedure, refer to STANDARD PROCEDURE .
FULL OPEN RETRACTABLE ROOF INITIALIZATION
Limits
Temperature
The temperature must be between 5°C (41°F) to 45°C (113°F) for initialization to be performed, Outside of this temperature range an initialization will not start and if requested by a diagnostics scan tool, the Electronic Control Unit (ECU), (sometimes referred to as the Power Top Control Module) will send the proper reject code.
Voltage
Vehicle voltage must be maintained between 11V - 15V.
Roof Initialization Procedure
1. Ensure the Vehicle is in the RUN power mode with the engine running. 2. If roof is in a position other than fully closed; press roof switch center button for less than 1 second and wait for the roof to close. 3. With roof fully closed: Push and hold the roof switch center button for more than 20 seconds and do not release until the following roof cycle is complete: Front of Roof will Close (Then Stall)
Rear of Roof will Close (Then Stall) Rear of Roof will Open Rear of Roof will Close Rear of Roof Vents (approx two inches) Front of Roof will Open Front of Roof will Close Rear of Roof Closes from Vent 4. Once all movement has stopped, release the roof switch center button. Roof system initialization is now complete.
MANUAL OPERATION📷 1
1 - REAR DRIVE MOTOR 2 - FRONT DRIVE MOTOR 3 - DRIVE AXLE LOCATION 4 - 6 mm HEX SOCKET
1. Remove the rear dome light, refer to REMOVAL . 2. Disconnect the green module electrical connector. 3. Locate the motor drive axle hole (3) and using a 6 mm hex socket or equivalent (4), open or close the desired drive assembly as required.
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TRACK CLEANING📷 3
1. Open the roof fully from front to rear. 2. Using a vacuum remove all loose debris. 3. Apply alcohol to a clean rag and wipe the tracks clean in the areas shown.
4. Using a cotton swab apply alcohol to the head of the swab and clean the notch on both sides as indicated. 5. Close the roof and open the rear portion fully and repeat the cleaning process. 6. When cleaning is complete re-initialize the system, see STANDARD PROCEDURE.
CABLE
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COUPLER📷 2
1. Remove the wind deflector (1), see REMOVAL.
2. Remove the coupler (1).
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COUPLER📷 2
1. Install the coupler (1).
2. Install the wind deflector (1), see INSTALLATION.
COVER
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LIFT ARM AND BOW ASSEMBLY📷 12

Description

1 - HEADLINER BOWS (5) 2 - REAR LIFT ARMS (8) 3 - FRONT LIFT ARMS (2) 4 - TENSION CABLES (2) 5 - FRONT LIFT ARM COMPRESSION SPRINGS (2) 6 - FRONT HEADER BOW 7 - ROOF BOWS (10) 8 - REAR HEADER BOW
Header Bows
1. Open the front drive assembly about 300 mm (12 inches). 2. Separate the headliner hook and loop strip (3) and expose the drive mechanism (1). 3. Remove the five screws (2) and separate the cover assembly from the front drive (1).
4. Disconnect the tension cable (3) from the header bows (1). 5. Remove and discard the push nuts (4). 6. Carefully release the mesh strap (2) from the header bow (1) two sided tape and remove the header bow from the cover assembly.
Front Lift Arm and Bow Assembly
1. Open the front drive assembly about 300 mm (12 inches). 2. Separate the headliner hook and loop strip (3) and expose the drive mechanism (1). 3. Remove the five screws (2) and separate the cover assembly from the front drive (1).
4. Move the front drive forward to gain access to the nylon pin (2). 5. Carefully remove the two nylon pins (2) and separate the cover assembly (1) from the drive assembly cap (3).
6. Disconnect the tension cables (1) from the lift arm hooks (2) along both sides.
7. Release the lift arm support tabs from the pocket (3) in the cover.
8. Grasp the bows and pull the lift arms (1) from the bows (2) along one side of the cover assembly and discard the lift arms.
Rear Lift Arm and Bow Assemblies
1. Open the rear drive assembly about 300 mm (12 inches). 2. Using a spreading tool (1) or equivalent, spread the slider assembly (3) apart and separate the lift arms from the slider.
CAUTION: Use care when separating the lift arms from the sliders to avoid losing the springs.
3. Disconnect the tension cables (1) from the lift arm hooks (2) along both sides.
4. Release the lift arm support tabs from the pocket (3) in the cover.
5. Grasp the bows and pull the lift arms (1) from the bows (2) along one side of the cover assembly and discard the lift arms.
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LIFT ARM AND BOW ASSEMBLY📷 15

Description

1 - HEADLINER BOWS (5) 2 - REAR LIFT ARMS (8) 3 - FRONT LIFT ARMS (2) 4 - TENSION CABLES (2) 5 - FRONT LIFT ARM COMPRESSION SPRINGS (2) 6 - FRONT HEADER BOW 7 - ROOF BOWS (10) 8 - REAR HEADER BOW
Header Bows
  1.   Position the header bow (1) into the cover assembly.
  2.   Install new push nuts (4).
  3.   Secure the mesh strap (2) to the header bow using new two sided tape.
  4.   Connect the tension straps (3) to the hooks on the header bows (1).
5. Position the forward lift arm (2) over the front drive assembly (3) and install the compression spring (1). 6. Lower the lift arm (2) and line up the hole in the lift arm with the hole (4) in the front drive assembly (3).
7. Insert the nylon pin (2) with the slot in the end in the horizontal position. 8. Seat the pin (2) fully.
  9.   Position the front drive assembly about 300 mm (12 inches) open.
 10.   Position the front of the cover down over the front drive assembly and seat fully.
 11.   Install the five screws (2), and seat the headliner hook and loop strip (3) fully.
 12.   Re-initialize ECU, see STANDARD PROCEDURE.
Front Lift Arm and Bow Assembly
1. Place the lift arms and bows into the bow sleeves.
NOTE: Always install new lift arms (1) when they have been separated from the bows (2).
2. Using a bar clamp or plastic hammer, install new lift arms (1) onto the bows (2) and seat fully.
3. Insert the lift arm support tabs (2) into the cover pockets (3).
4. Connect the tension cables (1) to the lift arm hooks (2) along both sides.
5. Position the forward lift arm (2) over the front drive assembly (3) and install the compression spring (1). 6. Lower the lift arm (2) and line up the hole in the lift arm with the hole (4) in the front drive assembly (3).
7. Insert the nylon pin (2) with the slot in the end in the horizontal position. 8. Seat the pin (2) fully.
  9.   Position the front drive assembly about 300 mm (12 inches) open.
 10.   Position the front of the cover down over the front drive assembly and seat fully.
 11.   Install the five screws (2), and seat the headliner hook and loop strip (3) fully.
 12.   Re-initialize ECU, see STANDARD PROCEDURE.
Rear Lift Arm and Bow Assembly
1. Place the lift arms and bows into the bow sleeves.
NOTE: Always install new lift arms (1) when they have been separated from the bows (2).
2. Using a bar clamp or plastic hammer, install new lift arms (1) onto the bows (2) and seat fully.
3. Insert the lift arm support tabs (2) into the cover pockets (3).
4. Connect the tension cables (1) to the lift arm hooks (2) along both sides.
  5.   Position the cover assembly over the slider (4).
  6.   Position the spring so that it engages with the locator (1) on the lift arm (3).
  7.   Seat the lift arm pins (2) into the slider (4) fully.
  8.   Re-initialize ECU, see STANDARD PROCEDURE.
PLATE
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PLATE - CAM📷 2
1. Lower the headliner in vehicle as necessary to gain access to the cam plate stud (4) being serviced, see

Removal

2
Remove the stud nut (4) from inside the vehicle.
3
Remove the screw (1).
4
Remove the rivet (3) and remove the cam plate (2).
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PLATE - CAM📷 1
1.   Install the cam plate (2) and install the rivet (3).
  2.   Install the screw (1).
  3.   Install the stud nut (4) from inside the vehicle and tighten to 5 N.m (44 in. lbs.).
  4.   Install the headliner, see INSTALLATION.
  5.   Re-initialize ECU, see STANDARD PROCEDURE.
PLATE
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SLIDER ASSEMBLY📷 5
1 - REAR DRIVE MOTOR 2 - FRONT DRIVE MOTOR 3 - DRIVE AXLE LOCATION 4 - 6 mm HEX SOCKET
1. Remove the front drive assembly, see REMOVAL. 2. Manually move the rear drive assembly to open about 10 inches.
3. Separate the headliner hook and loop strip (3) and expose the drive mechanism. 4. Remove the five screws (2) and separate the cover assembly from the rear drive (1).
5. Pull the cover assembly forward and disengage the sliders (2) from the rails (1).
6. Roll the cover assembly (2) back until you get to the slider (3) being serviced. 7. Using a spreading tool (1) or equivalent, spread the slider assembly (3) apart and separate the lift arms from the slider.
CAUTION: Use care when separating the lift arms from the sliders to avoid losing the springs.
8. Remove the slider (2) being serviced from the track (1).
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SLIDER ASSEMBLY📷 4
1. Clean the track as necessary, see STANDARD PROCEDURE.
NOTE: Apply 5 grams of Nyogel 729F Grease to the drive track only (3).
2. Install the slider (2) being serviced into the track (1) and slide back.
3. Position the cover assembly over the slider (4). 4. Position the spring so that it engages with the locator (1) on the lift arm (3). 5. Seat the lift arm pins (2) into the slider (4) fully.
6. Unroll the top assembly and engage the sliders (2) into the tracks (1).
7. Position the rear of the cover down over the rear drive and seat fully. 8. Install the five screws (2). 9. Line up the headliner (3) center notch with the center screw (2) and seat the headliner hook and loop strip fully. 10. Install the front drive assembly, see INSTALLATION.
WIND DEFLECTOR
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SUNROOF📷 1
WARNING: Keep fingers and other body parts out of sunroof opening at all times.
The sunroof features a power sliding glass panel and a sunshade which can be manually positioned anywhere along its travel, rearward of glass panel front edge.
The sunroof is electrically operated from two switches located on the windshield header, rearward of the map lamp. To operate the sunroof the ignition switch must be in either the Accessory or On/Run position. One switch (vent) is a push button type and opens the sunroof to the vent position only. The other switch (open/close) is a rocker type for opening and closing the sunroof. Pressing and releasing the open button once the sunroof will express open and the wind deflector will raise. If the button is pressed a second time the sunroof will stop in that position. Pressing and releasing the button while the sunroof is in the open position will cause the sunroof to express close and the wind deflector will lower. If the button is pressed a second time the sunroof will stop in that position.
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VENT
Press the switch for less     Press the switch for less
       than 0.65 seconds for         than 0.65 seconds for
       express to full open          express to full closed
Push and hold switch until Push and hold switch until VENT glass passes through flush Push and hold switch until glass glass stops in flush closed RANGE closed position. Glass will stops in full vent position. position. then open Press and hold switch. Glass will Press switch for less than travel through flush closed to full 0.65 seconds for express to vent. Glass will stop when switch is full open. FLUSH No action released or when fully vented. Press switch for more than Press switch for less than 0.65 0.65 seconds and glass will seconds for express to full vent stop when switch is released Press and hold switch until Press and hold switch. Glass will glass stops in flush closed travel through flush closed to full
                                     position or anywhere in     vent. Glass will stop when switch is
  FULL                               between.                    released.
No action
OPEN
Press switch for less than Press switch for less than 0.65 0.65 seconds for express to seconds for express to full vent flush closed
SUNROOF
Before beginning sunroof diagnostics verify that all other power accessories are in proper operating condition. For electrical diagnostic information follow the chart "Sunroof Diagnosis Chart". Refer to DIAGNOSIS AND